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Water accumulating on a vehicle's wind screen, driven over the A-pillar by a combination of aerodynamic forces and the action of the windscreen wipers, can be a significant impediment to driver vision. Surface water film, or streams, persisting in key vision areas of the side glass can impair the drivers' ability to see clearly through to the door mirror, and laterally onto junctions. Common countermeasures include: water management channels and hydrophobic glass coatings. Water management channels have both design and wind noise implications. Hydrophobic coatings entail significant cost. In order to manage this design optimisation issue a water film and wiper effect model has been developed in collaboration with Jaguar Land Rover, extending the capabilities of the PowerFLOW CFD software. This is complimented by a wind-tunnel based test method for development and validation. The paper presents the progress made to date.

Aerodynamic performance assessment of automotive shapes is typically performed in wind tunnels. However, with the rapid progress in computer hardware technology and the maturity and accuracy of Computational Fluid Dynamics (CFD) software packages, evaluation of the production-level automotive shapes using a digital process has become a reality. As the time to market shrinks, automakers are adopting a digital design process for vehicle development. This has elevated the accuracy requirements on the flow simulation software, so that it can be used effectively in the production environment. Evaluation of aerodynamic performance covers prediction of the aerodynamic coefficients such as drag, lift, side force and also lift balance between the front and rear axle. Drag prediction accuracy is important for meeting fuel efficiency targets, prediction of front and rear lifts as well as side force and yawing moment are crucial for high speed handling.

The Tesla Motors Model S has been designed from a clean sheet of paper to prove that no compromises to a desirable aesthetic style and world class driving experience are necessary in order to be energy efficient. Aerodynamic optimization is a major contributor to the overall efficiency of an electric vehicle and the close integration of the Design and Engineering groups at Tesla Motors was specifically arranged to process design iterations quickly and enable the fully informed development of the exterior surfaces at a very rapid pace. Clear communication and a working appreciation of each other's priorities were vital to this collaboration and underpinning this was extensive use of the powerful analysis and visualization capabilities of CFD. CFD was used to identify and effectively communicate the nature of beneficial and detrimental design features and to find ways to enhance or ameliorate them accordingly.

Systematic numerical simulations were performed for the improvement of fuel efficiency and thermal performance of a compact size passenger vehicle. Both aerodynamic and thermal aspects were considered concurrently. For the sake of systematic evaluation, our study was conducted employing various design changes in multiple steps: 1) analysis of the baseline design; 2) elimination of the engine room components; 3) modification of the engine room component layout; 4) modification of the aerodynamic components (such as under body cover and cooling ducts). The vehicle performance characteristics corresponding to different design options were analyzed in terms of aerodynamic coefficient, engine coolant temperature, and surface temperatures of thermally critical components such as battery and exhaust manifold. Finally optimal design modification solutions for better vehicle performance were proposed.

Aerodynamic efficiency plays an increasingly important role in the automotive industry, as the push for increased fuel economy becomes a larger factor in the engineering and design process. Longitudinal drag is used as the primary measure of aerodynamic performance, usually cited as the coefficient of drag (CD). This drag is created mostly by the body shape of the vehicle, but the wheel and tire system also contributes a significant portion. In addition to the longitudinal drag created by the body and wheels, rotational drag can add an appreciable amount of aerodynamic resistance to the vehicle as well. Reducing power consumption is an especially vital aspect in electric vehicle (EV) design. As the world's first luxury electric sedan, the Tesla Model S combines a premium driving experience with an electric drivetrain package that allows for unique solutions to many vehicle subsystems.