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Journal Article

Alternative Diesel Fuels Characterization in Non-Evaporating and Evaporating Conditions for Diesel Engines

2010-05-05
2010-01-1516
This paper reports the study of the effects of alternative diesel fuel and the impact for the air-fuel mixture preparation. The injection process characterization has been carried out in a non-evaporative high-density environment in order to measure the fuel injection rate and the spatial and temporal distribution of the fuel. The injection and vaporization processes have been characterized in an optically accessible single cylinder Common Rail diesel engine representing evaporative conditions similar to the real engine. The tests have been performed by means of a Bosch second generation common rail solenoid-driven fuel injection system with a 7-holes nozzle, flow number 440 cc/30s @100bar, 148deg cone opening angle (minisac type). Double injection strategy (pilot+main) has been implemented on the ECUs corresponding to operative running conditions of the commercial EURO 5 diesel engine.
Journal Article

Assessment of a New Quasi-Dimensional Multizone Combustion Model for the Spray and Soot Formation Analysis in an Optical Single Cylinder Diesel Engine

2013-09-08
2013-24-0044
An innovative quasi-dimensional multizone combustion model for the spray formation, combustion and emission formation analysis in DI diesel engines was assessed and applied to an optical single cylinder engine. The model, which has been recently presented by the authors, integrates a predictive non stationary 1D spray model developed by the Sandia National Laboratory, with a diagnostic multizone thermodynamic model. The 1D spray model is capable of predicting the equivalence ratio of the fuel during the mixing process, as well as the spray penetration. The multizone approach is based on the application of the mass and energy conservation laws to several homogeneous zones identified in the combustion chamber. A specific submodel is also implemented to simulate the dilution of the burned gases. Soot formation is modeled by an expression which derives from Kitamura et al.'s results, in which an explicit dependence on the local equivalence ratio is considered.
Journal Article

Using 2d Infrared Imaging for the Analysis of Non-Conventional Fuels Combustion in a Diesel Engine

2015-04-14
2015-01-1646
The common realization of the necessity to reduce the use of mineral sources is promoting the use of alternative fuels. Big efforts are being made to replace petroleum derivatives in the internal combustion engines (ICEs). For this purpose it is mandatory to evaluate the behavior of non-conventional fuels in the ICEs. The optical diagnostics have proven to be a powerful tool to analyze the processes that take place inside the engine. In particular, 2d imaging in the infrared range can reveal new details about the effect of the fuel properties since this technique is still not very common. In this work, a comparison between commercial diesel fuel and two non-conventional fuels has been made in an optically accessible diesel engine. The non-conventional fuels are: the first generation biofuel Rapeseed Methyl Ester (RME) and an experimental blend of diesel and a fuel with high glycerol content (HG).
Journal Article

Butanol-Diesel Blend Spray Combustion Investigation by UV-Visible Flame Emission in a Prototype Single Cylinder Compression Ignition Engine

2015-09-06
2015-24-2435
The paper reports the results of an experimental investigation carried out in a prototype optically accessible compression ignition engine fuelled with different blends of commercial diesel and n-butanol. Thermodynamic analysis and exhaust gas measurements were supported by optical investigations performed through a wide optical access to the combustion chamber. UV-visible digital imaging and 2D chemiluminescence were applied to characterize the combustion process in terms of spatial and temporal occurrence of auto-ignition, flame propagation, soot and OH evolution. The paper illustrates the results of the spray combustion for diesel and n-butanol-diesel blends at 20% and 40% volume fraction, exploring a single and double injection strategy (pilot+main) from a common rail multi-jet injection system. Tests were performed setting a pilot+main strategy with a fixed dwell time and different starts of injection.
Journal Article

Spray and Soot Formation Analysis by Means of a Quasi-Dimensional Multizone Model in a Single Cylinder Diesel Engine under Euro 4 Operating Conditions

2015-09-06
2015-24-2416
An investigation has been carried out on the spray penetration and soot formation processes in a research diesel engine by means of a quasi-dimensional multizone combustion model. The model integrates a predictive non stationary 1D spray model developed by the Sandia National Laboratory, with a diagnostic multizone thermodynamic model, and is capable of predicting the spray formation, combustion and soot formation processes in the combustion chamber. The multizone model was used to analyze three operating conditions, i.e., a zero load point (BMEP = 0 bar at 1000 rpm), a medium load point (BMEP = 5 bar at 2000 rpm) and a medium-high load point (BMEP = 10 bar at 2000 rpm). These conditions were experimentally tested in an optical single cylinder engine with the combustion system configuration of a 2.0L Euro4 GM diesel engine for passenger car applications.
Journal Article

A Modeling Study of Cyclic Dispersion Impact on Fuel Economy for a Small Size Turbocharged SI Engine

2016-10-17
2016-01-2230
In this paper, the results of an extensive experimental analysis regarding a twin-cylinder spark-ignition turbocharged engine are employed to build up an advanced 1D model, which includes the effects of cycle-by-cycle variations (CCVs) on the combustion process. Objective of the activity is to numerically estimate the CCV impact primarily on fuel consumption and knock behavior. To this aim, the engine is experimentally characterized in terms of average performance parameters and CCVs at high and low load operation. In particular, both a spark advance and an air-to-fuel ratio (α) sweep are actuated. Acquired pressure signals are processed to estimate the rate of heat release and the main combustion events. Moreover, the Coefficient of Variation of IMEP (CoVIMEP) and of in-cylinder peak pressure (CoVpmax) are evaluated to quantify the cyclic dispersion and identify its dependency on peak pressure position.
Journal Article

Extension and Validation of a 1D Model Applied to the Analysis of a Water Injected Turbocharged Spark Ignited Engine at High Loads and over a WLTP Driving Cycle

2017-09-04
2017-24-0014
The technique of liquid Water Injection (WI) at the intake port of downsized boosted SI engines is a promising solution to improve the knock resistance at high loads. In this work, an existing 1D engine model has been extended to improve its ability to simulate the effects of the water injection on the flame propagation speed and knock onset. The new features of the 1D model include an improved treatment of the heat subtracted by the water evaporation, a newly developed correlation for the laminar flame speed, explicitly considering the amount of water in the unburned mixture, and a more detailed kinetic mechanism to predict the auto-ignition characteristics of fuel/air/water mixture. The extended 1D model is validated against experimental data collected at different engine speeds and loads, including knock-limited operation, for a twin-cylinder turbocharged SI engine.
Journal Article

Water Injection: a Technology to Improve Performance and Emissions of Downsized Turbocharged Spark Ignited Engines

2017-09-04
2017-24-0062
Knock occurrence and fuel enrichment, which is required at high engine speed and load to limit the turbine inlet temperature, are the major obstacles to further increase performance and efficiency of down-sized turbocharged spark ignited engines. A technique that has the potential to overcome these restrictions is based on the injection of a precise amount of water within the mixture charge that can allow to achieve important benefits on knock mitigation, engine efficiency, gaseous and noise emissions. One of the main objectives of this investigation is to demonstrate that water injection (WI) could be a reliable solution to advance the spark timing and make the engine run at leaner mixture ratios with strong benefits on knock tendency and important improvement on fuel efficiency.
Technical Paper

Experimental and Numerical Assessment of Active Pre-chamber Ignition in Heavy Duty Natural Gas Stationary Engine

2020-04-14
2020-01-0819
Gas engines (fuelled with CNG, LNG or Biogas) for generation of power and heat are, to this date, taking up larger shares of the market with respect to diesel engines. In order to meet the limit imposed by the TA-Luft regulations on stationary engines, lean combustion represents a viable solution for achieving lower emissions as well as efficiency levels comparable with diesel engines. Leaner mixtures however affect the combustion stability as the flame propagation velocity and consequently heat release rate are slowed down. As a strategy to deliver higher ignition energy, an active pre-chamber may be used. This work focuses on assessing the performance of a pre-chamber combustion configuration in a stationary heavy-duty engine for power generation, operating at different loads, air-to-fuel ratios and spark timings.
Technical Paper

Under-Expanded Gaseous Jets Characterization for Application in Direct Injection Engines: Experimental and Numerical Approach

2020-04-14
2020-01-0325
In the last years, increasing concerns about environmental pollution and fossil sources depletion led transport sectors research and development towards the study of new technologies capable to reduce vehicles emissions and fuel consumption. Direct-injection systems (DI) for internal combustion engines propose as an effective way to achieve these goals. This technology has already been adopted in Gasoline Direct Injection (GDI) engines and, lately, a great interest is growing for its use in natural gas fueling, so increasing efficiency with respect to port-fuel injection ones. Alone or in combination with other fuels, compressed natural gas (CNG) represents an attractive way to reduce exhaust emission (high H/C ratio), can be produced in renewable ways, and is more widespread and cheaper than gasoline or diesel fuels. Gas direct-injection process involves the occurrence of under-expanded jets in the combustion chamber.
Technical Paper

Effects of Ultra-High Injection Pressures up to 100 MPa on Gasoline Spray Morphology

2020-04-14
2020-01-0320
Very high pressures for injecting gasoline in internal combustion (i.c.) engines are recently explored for improving the air/fuel mixing process in order to control unburned hydrocarbons (UBHC) and particulate matter emissions such as for investigating new combustion concepts. The challenge remains the improvement of the spray parameters in terms of atomization, smaller droplets and their spread in the combustion chamber in order to enhance the combustion efficiency. In this framework, the raise of the injection pressure plays a key role in GDI engines for the trade-off of CO2 vs other pollutant emissions. This study aims contributing to the knowledge of the physical phenomena and mechanisms occurring when fuel is injected at ultra-high pressures for mapping and controlling the mixture formation.
Journal Article

Spray Formation and Combustion Analysis in an Optical Single Cylinder Engine Operating with Fresh and Aged Biodiesel

2011-04-12
2011-01-1381
The present paper describes the results of a cooperative research project between GM Powertrain Europe and Istituto Motori - CNR aimed at studying the impact of both fresh and highly oxidized RME at two levels of blending on spray formation and combustion in modern automotive diesel engines. The tests were performed on an optical single-cylinder engine sharing combustion system configuration with the 2.0L Euro5 GM diesel engine for passenger car application. Two blends (B50 and B100) blending were tested for both fresh and aged RME and compared with commercial diesel fuel in two different operating points typical of NEDC (1500rpm/2bar BMEP and 2000rpm/5bar BMEP). The experimental activity was devoted to an in-depth investigation of the spray density, breakup and penetration, mixture formation, combustion and soot formation, by means of optical techniques.
Journal Article

Development of Chemistry-Based Laminar Flame Speed Correlation for Part-Load SI Conditions and Validation in a GDI Research Engine

2018-04-03
2018-01-0174
The detailed study of part-load conditions is essential to characterize engine-out emissions in key operating conditions. The relevance of part-load operations is further emphasized by the recent regulations such as the new WLTP standard. Combustion development at part-load operations depends on a complex interplay between moderate turbulence levels (low engine speed and tumble ratio), low in-cylinder pressure and temperature, and stoichiometric-to-lean mixture quality (to maximize fuel efficiency). From a modelling standpoint, the reduced turbulence intensity compared to full-load operations complicates the interaction between different sub-models (e.g., reconsideration of the flamelet hypothesis adopted by common combustion models). In this article, the authors focus on chemistry-based simulations for laminar flame speed of gasoline surrogates at conditions typical of part-load operations. The analysis is an extension of a previous study focused on full-load operations.
Journal Article

Experimental Characterization of Diesel Combustion Using Glycerol Derived Ethers Mixtures

2013-09-08
2013-24-0104
In this paper the characteristics of a mixture of glycerol-based ethers usable in a compression ignition engine are investigated, in terms of efficiency and emissions. Alternative pathways for the energetic exploitation of biodiesel derived glycerol became of increasing interest as the biodiesel production was increased worldwide. Because of its detrimental physical and chemical properties, raw glycerol is hardly usable in conventional internal combustion engines (ICE). However, etherification of glycerol with tert-butyl alcohol and isobutylene allows obtaining a mixture mainly composed of higher glycerol ethers (GEM) suitable for compression ignition engines. Thus, the aim of this research study was to test a mixture of mono-, di- and tri-tert-butyl ethers of glycerol in blend with a commercial diesel fuel in a compression ignition engine, evaluating the fuel efficiency and the impact on the pollutant emissions.
Journal Article

Non-Intrusive Investigation in a Small GDI Optical Engine Fuelled with Gasoline and Ethanol

2011-04-12
2011-01-0140
The aim of this paper is the experimental investigation of the effect of direct fuel injection on the combustion process and pollutant formation in a spark ignition (SI) two-wheel engine. The engine is a 250cc single cylinder, four-stroke spark-ignition firstly equipped with a four-valve PFI head and then with GDI one operating with European commercial gasoline and Bio-ethanol. It is equipped with a wide sapphire window in the bottom of the chamber and quartz cylinder. In the combustion chamber, optical techniques based on 2D-digital imaging were used to follow the injection and flame propagation and spectroscopic measurements were carried out in order to evaluate the main radical species. Radical species such as OH and CH were detected and used to follow the chemical phenomena related to the fuel quality. Measurements were carried out at different engine speeds and combustion strategies based on different injection pressures.
Journal Article

Characterization of CH4 and CH4/H2 Mixtures Combustion in a Small Displacement Optical Engine

2013-04-08
2013-01-0852
In the last years, even more attention was paid to the alternative fuels which can allow both reducing the fuel consumption and the pollutant emissions. Among gaseous fuels, methane is considered one of the most interesting in terms of engine application. It represents an immediate advantage over other hydrocarbon fuels leading to lower CO₂ emissions; if compared to gasoline, CH₄ has wider flammable limits and better anti-knock properties, but lower flame speed. The addition of H₂ to CH₄ can improve the already good qualities of methane and compensate its weak points. In this paper a comparison was carried out between CH₄ and different CH₄/H₂ mixtures. The measurements were carried out in an optically accessible small single-cylinder, Port Fuel Injection spark ignition (PFI SI), four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc motorcycle engine representative of the most popular two-wheel vehicles in Europe.
Journal Article

Full-Cycle CFD Modeling of Air/Fuel Mixing Process in an Optically Accessible GDI Engine

2013-09-08
2013-24-0024
This paper is focused on the development and application of a CFD methodology that can be applied to predict the fuel-air mixing process in stratified charge, sparkignition engines. The Eulerian-Lagrangian approach was used to model the spray evolution together with a liquid film model that properly takes into account its effects on the fuel-air mixing process into account. However, numerical simulation of stratified combustion in SI engines is a very challenging task for CFD modeling, due to the complex interaction of different physical phenomena involving turbulent, reacting and multiphase flows evolving inside a moving geometry. Hence, for a proper assessment of the different sub-models involved a detailed set of experimental optical data is required. To this end, a large experimental database was built by the authors.
Journal Article

Experimental and Numerical Investigation in a Turbocharged GDI Engine Under Knock Condition by Means of Conventional and Non-Conventional Methods

2015-04-14
2015-01-0397
The present paper deals with a comprehensive analysis of the knocking phenomenon through experiments and numerical simulations. Conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine. The engine exhibits optical accesses to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones. Optical data are correlated to in-cylinder pressure-based indicated analyses in a cycle resolved approach.
Journal Article

Characterization of Knock Tendency and Onset in a GDI Engine by Means of Conventional Measurements and a Non-Conventional Flame Dynamics Optical Analysis

2017-09-04
2017-24-0099
Gasoline direct injection (GDI) allows knock tendency reduction in spark-ignition engines mainly due to the cooling effect of the in-cylinder fuel evaporation. However, the charge formation and thus the injection timing and strategies deeply affect the flame propagation and consequently the knock occurrence probability and intensity. In particular, split injection allows a reduction of knock intensity by inducing different AFR gradient and turbulent energy distribution. Present work investigates the tendency to knock of a GDI engine at 1500 rpm full load under different injection strategies, single and double injections, obtained delivering the same amount of gasoline in two equal parts, the first during intake, the second during compression stroke. In these conditions, conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine endowed of optical accesses to the combustion chamber.
Technical Paper

Analysis of the Combustion Process of SI Engines Equipped with Non-Conventional Ignition System Architecture

2020-06-30
2020-37-0035
The use of lean or ultra-lean ratios is an efficient and proven strategy to reduce fuel consumption and pollutant emissions. However, the lower fuel concentration in the cylinder hinders the mixture ignition, requiring greater energy to start the combustion. The prechamber is an efficient method to provide high energy favoring the ignition process. It presents the potential to reduce the emission levels and the fuel consumption, operating with lean burn mixtures and expressive combustion stability. In this paper the analysis of the combustion process of SI engines equipped with an innovative architecture and operating in different injection modes was described. In particular, the effect of the prechamber ignition on the engine stability and the efficiency was investigated in stoichiometric and lean-burn operation conditions. The activity was carried out in two parts.
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