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Exhaust gases of diesel vehicles are considered as a major reason of city air pollutions. The DOC(Diesel Oxidation Catalyst) and DPF(Diesel Particulate Filter) have been used to reduce the emissions of diesel vehicles. The DOC can oxides HC, CO and SOF(Soluble Organic Fraction) in the PM emissions, and the DPFs can filter the most of solid PM, such as carbon particles. As the DPFs, wall flow type ceramic honeycomb filters have been commonly used and now being still advanced. However, the cost and durability of the currently used DPFs are not perfect yet. Metal foam is the one of promising materials for the DPFs due to its cost effectiveness, good thermal conductivity and high mechanical strength. The metal foam can be produced with various pore sizes and strut thickness and finally can be coated with catalytic wash-coats with low cost.

A prototype of a small, spark-ignition free-piston engine combined with a linear alternator was designed to produce electric power for portable usage. It has a bore size of 25 mm and maximum stroke of 22 mm. The engine was fueled with liquefied petroleum gas consisting of 98% propane. The electric power generated by the linear alternator is a function of the piston dynamics and the electric conductance. Therefore, the purpose of current research is to investigate the effects of the basic engine controlling parameters such as the equivalence ratio of the mixture and the spark timing on the piston dynamics and study the relationship with the electric power generation performance. The equivalence ratio of the mixture was varied from 1.0 to 1.72, while the spark timing was varied at 3, 4, and 5 mm away from the maximum top dead center. Operating characteristics, namely, indicated mean effective pressure, electric power output, operating frequency and piston stroke were analyzed.

The research shows the experimental results for a free piston linear engine according to operation conditions of the linear engine and the structure of linear generator for generating electric power. The powerpack used in this paper consists of the two-stroke free piston linear engine, linear generators and air compressors. Each parameter of fuel input heat, equivalence ratio, spark timing delay, electrical resistance and air gap length were set up to identify the combustion characteristics and to examine the performance of linear engine. The linear engine was fueled with propane. In the course of all linear engine operations, intake air was inputted under the wide open throttle state. Air and fuel mass flow rate were varied by using mass flow controller and these were premixed by pre-mixing device. Subsequently, pre-mixture was directly supplied into each cylinder.