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On-highway tractor-trailer vehicles operate in a complex aerodynamic environment that includes influences of surrounding vehicles. Typical aerodynamic analyses and testing of single vehicles on test track, in wind tunnel or in computational fluid dynamics (CFD) do not account for these real world effects. However, it is possible with simulation and on-road testing to evaluate these aerodynamic interactions. CFD and physical testing of multiple vehicle interactions show that traffic interactions can impact the overall drag of leading and trailing vehicles. This paper will discuss results found in evaluating the effects of separation distances on tractor-trailer aerodynamics in on-road and CFD evaluations using a time-accurate Lattice Boltzmann Method based approach and the ramifications for improving real world prediction versus controlled single vehicle testing.

An alternative to the current drum brakes, with the increased requirements of todays daily service are disc brakes, in that they offer, in contrast to the drum brakes, the following technical advantages and in turn enhance the active safety of modern commercial vehicles when braking: Enhanced brake pedal-feedback and actuation Improved efficiency Little performance losses when high thermal loads occur (fading). In order to be able to determine the improvement potential of disc brakes they will be compared to the commonly employed Simplex drum brakes. Both wheel brake systems (disc-/drum brakes and all variations) were tested on a computer controlled brake dynamometer and in field tests using a heavy duty commercial vehicle (class 8). The results are compared and conclusions drawn regarding “advantages/disadvantages”.

Given the legal requirements for quality assurance of passenger car exhaust emissions worldwide we define our quality assurance system and present the emission laboratories of the Mercedes-Benz assembly plants Sindelfingen and Bremen. We developed a hierarchically structured, multi-level computer system, which enables us to automize emission test procedures, calibration, maintenance of measurement systems and documentation of exhaust data. Test cell computers coordinate the different components of the test cells and perform maintenance and calibration of measurement devices, thus guaranteeing a high measurement quality with reasonable economy. The coordinating level computer, the emission host system (EHS), processes test parameters, controls and supervises the test sequences and evaluates the test results on a statistical basis.

The purpose of this research was to present and analyze a previously unreported mechanism of injury within the automotive crash environment - spinal burst or compression fractures due to a vertical force component. Spinal burst fractures are comminuted fractures of the vertebral body which are often associated with retropulsed bone fragments into the spinal. Compression fractures are less traumatic fractures of the vertebral body with minimal comminution. Both fracture types can have varying degrees of neurologic deficit. The mechanism of injury is hypothesized to be a high energy compressive load along the axis of the spine initiated through the buttocks and pelvis or through torso augmentation (inertial loading of the lumbar spine by the torso). Four crashes are presented as evidence of this injury mechanism within the automotive crash environment: two in the United States and two in Germany.