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Journal Article

New Vibration Control Methodology in Engine Mount System for Low-Fuel Consumption Engines

2013-04-08
2013-01-1703
With growing demands for better fuel economy and reduced carbon emissions there is a need for smaller and more fuel efficient engines. At the same time, to improve passenger comfort there are also demands placed on improved vehicle quietness [1]. A Homogeneous Charge Compression Ignition (HCCI) system or a higher compression ratio system can be used to obtain better fuel economy but the enhanced combustion rate causes an increase in engine vibration in the medium to high frequency range [2, 3]. To ensure vehicle quietness, this issue of structure-borne noise that is transmitted from the engine mounts to the body must be addressed. In this paper a simple anti-vibration active mount system is introduced that can significantly reduce structure-borne noise at medium to high frequencies. This is achieved by adding mass to the insulator which leads to resonance at lower frequencies, in order to obtain double anti-vibration performance.
Journal Article

Performance Evolution of a One-motor Two-Clutch Parallel Full Hybrid System

2014-04-01
2014-01-1797
This paper describes the performance evolution and key breakthroughs of the world's first one-motor two-clutch (1M2CL) parallel full hybrid system without a torque converter that was developed and implemented on a hybrid luxury sedan in November 2010. The high potential of this hybrid system was brought out further to improve fuel economy without sacrificing acceleration performance. The resultant second generation of the 1M2CL parallel full hybrid system was applied to a hybrid premium sports sedan in August 2013. In order to improve these performance attributes, the following key technical measures were adopted: 1 Motor torque during the EV mode was increased to expand the EV drive region. 2 Maximum motor torque and battery power at engine startup were boosted to reduce the engine start time. 3 Integrated control of the motor and clutches was improved. 4 Mechanical efficiencies were improved for higher fuel economy.
Technical Paper

Heavy Vehicles Kinematics of Automatic Emergency Braking Test Track Scenarios

2020-04-14
2020-01-0995
This paper presents the test track scenario design and analysis used to estimate the performances of heavy vehicles equipped with forward collision warning and automatic emergency braking systems in rear-end crash scenarios. The first part of this design and analysis study was to develop parameters for brake inputs in test track scenarios simulating a driver that has insufficiently applied the brakes to avoid a rear-end collision. In the second part of this study, the deceleration limits imposed by heavy vehicles mechanics and brake systems are used to estimate automatic emergency braking performance benefits with respect to minimum stopping distance requirements set by Federal Motor Vehicle Safety Standards. The results of this study were used to complete the test track procedures and show that all heavy vehicles meeting regulatory stopping distance requirements have the braking capacity to demonstrate rear-end crash avoidance improvements in the developed tests.
Journal Article

How NHTSA Would Analyze the Costs and Benefits of Fire Safety

2008-04-14
2008-01-0258
The objective of this paper is to describe the general methodology used by NHTSA to perform cost-effectiveness analyses and cost-benefit analyses. This general method will then be directed towards how one could analyze fire countermeasures, providing two analyses as examples. First, for crash related fires, NHTSA's 2003 analysis on fuel tank integrity will be used. Second, for non-crash related fires, NHTSA's 2001 analysis of radiator caps will be used. The paper will describe what data sources were used to determine the target population, the severity of injuries, the costs of burns by injury severity, the cost of the fire countermeasures, etc. While not analyzing any specific fire countermeasure, the methodology will be described in enough detail that others could potentially follow the methodology and make estimates for their own purposes.
Journal Article

Moving Deformable Barrier Test Procedure for Evaluating Small Overlap/Oblique Crashes

2012-04-16
2012-01-0577
In September 2009 the National Highway Traffic Safety Administration (NHTSA) published a report that investigated the incidence of fatalities to belted non-ejected occupants in frontal crashes involving late-model vehicles. The report concluded that after exceedingly severe crashes, the largest number of fatalities occurred in crashes involving poor structural engagement between the vehicle and its collision partner, present in crashes characterized as corner impacts, oblique crashes, impacts with narrow objects, and heavy vehicle underrides. By contrast, few if any of these 122 fatal crashes were full-frontal or offset-frontal impacts with good structural engagement, excepting crashes that were of extreme severity or the occupants that were exceptionally vulnerable. The intent of this research program is to develop a test protocol that replicates real-world injury potential in small overlap impacts (SOI) and oblique offset impacts (Oblique) in motor vehicle crashes.
Journal Article

Classifiers to Augment the CDC System to Distinguish the Role of Structure in a Frontal Impact Taxonomy

2012-04-16
2012-01-0575
The purpose of the study was to distinguish the role of vehicle structure in frontal impacts in published coded National Automotive Sampling System (NASS-CDS) data. The criteria used: Collision Deformation Classification (CDC) coding rules, crush profile locator data and the projected location of longitudinal structural members in models of vehicle class sizes used by NASS-CDS. Two classifiers were developed to augment the CDC system. The Coincidence classifier indicates the relationship between the quadrant of the clock face the crash vector originates in and the aspect of the end plane the center of damage is located. It has three values: Linear (12 o'clock impacts) Consistent and Variant ("oblique" Principal Directions of Force or PDOFs). The second classifier indicates the number of longitudinal members engaged: 0, 1 or 2. NASS-CDS data for sample years 2005 to 2009 was filtered for occupants involved in impacts with the highest ranked speed change assigned to the front-end plane.
Journal Article

Comparison of Dummy Kinematics and Injury Response between WorldSID and ES-2 in Side Impact

2013-04-08
2013-01-0599
A new highly biofidelic side impact dummy, the WorldSID 50th percentile male, has been developed under the supervision of the International Organization for Standardization in order to harmonize a number of existing side impact dummies in one single dummy. Momentum is growing for using the WorldSID in safety tests in the EU and the US. In the present study, two Euro-NCAP pole side impact tests were conducted to compare ES-2 and WorldSID responses in a mid-size SUV with respective seating positions as stipulated in the Euro-NCAP test conditions and fitted with the same side airbag. It was found that, compared with ES-2, the chest, abdomen and pelvis accelerations of WorldSID are more sensitive to variation in the applied external load transmitted by the deployed side airbag and door intrusion.
Journal Article

Method Development of Multi-Dimensional Accident Analysis Using Self Organizing Map

2013-04-08
2013-01-0758
Implementation of appropriate safety measures, either from the viewpoint of a vehicle or the society or the infra-structure, it is an important issue to clearly understand the multi-dimension complicated real world accident scenarios. This study proposes a new method to easily capture and to extract the essence of such complicated multi-dimension mutual relationship by visualizing the results of SOM (Self Organizing Map). The FARS data from 2010 is used to generate a dataset comprised of 16,180 fatal passenger car drivers and 48 variables. The 16,180 fatal drivers were clustered using hierarchy cluster analysis method and mapped into a two-dimensional square with one dot representing one fatal driver using SOM.
Journal Article

Assessment of the Simulated Injury Monitor (SIMon) in Analyzing Head Injuries in Pedestrian Crashes

2012-04-16
2012-01-0569
Objectives. Examination of head injuries in the Pedestrian Crash Data Study (PCDS) indicates that many pedestrian head injuries are induced by a combination of head translation and rotation. The Simulated Injury Monitor (SIMon) is a computer algorithm that calculates both translational and rotational motion parameters relatable head injury. The objective of this study is to examine how effectively HIC and three SIMon correlates predict the presence of either their associated head injury or any serious head injury in pedestrian collisions. Methods. Ten reconstructions of actual pedestrian crashes documented by the PCDS were conducted using a combination of MADYMO simulations and experimental headform impacts. Linear accelerations of the head corresponding to a nine-accelerometer array were calculated within the MADYMO model's head simulation.
Technical Paper

An Operational Definition of Small Overlap Impact for Published NASS Data

2011-04-12
2011-01-0543
The purpose of the study was to identify all small overlap impacts using published coded NASS-CDS data. Three sets of criteria were used: CDC measurements; crush profiles for frontal impacts; and crush profiles for oblique side impacts to the fender component. All criteria were applied to passenger and non-passenger cars and their different vehicle class sizes. Data were analyzed based on fatalities and different levels of MAIS trauma. The overall data set based on CDC codes for 2005 to 2008 NASS-CDS data had 9,206 MAIS=0; 13,522 MAIS=1-2; 3,600 MAIS=3-6; 1,092 MAIS=7; and 961 fatal cases. For the weighted ensemble, these data were: 5,800,295; 4,324,773; 269,042; 219,481; and 44,906 cases, respectively. However, these cases reduced to 1071, 1468, 364, 82, and 87 raw cases with the application of the CDC criteria for frontal impacts.
Technical Paper

Non-Equilibrium Plasma Ignition for Internal Combustion Engines

2011-09-11
2011-24-0090
High-voltage nanosecond gas discharge has been shown to be an efficient way to ignite ultra-lean fuel air mixtures in a bulk volume, thanks to its ability to produce both high temperature and radical concentration in a large discharge zone. Recently, a feasibility study has been carried out to study plasma-assisted ignition under high-pressure high-temperature conditions similar to those inside an internal combustion engine. Ignition delay times were measured during the tests, and were shown to be decreasing under high-voltage plasma excitation. The discharge allowed instant control of ignition, and specific electrode geometry designs enabled volumetric ignition even at high-pressure conditions.
Technical Paper

A Comprehensive Model to Predict the Initial Stage of Combustion in SI Engines

2013-04-08
2013-01-1087
A correct prediction of the initial stages of the combustion process in SI engines is of great importance to understand how local flow conditions, fuel properties, mixture stratification and ignition affect the in-cylinder pressure development and pollutant formation. However, flame kernel growth is governed by many interacting processes including energy transfer from the electrical circuit to the gas phase, interaction between the plasma channel and the flow field, transition between different combustion regimes and gas expansion at very high temperatures. In this work, the authors intend to present a comprehensive, multi-dimensional model that can be used to predict the initial combustion stages in SI engines. In particular, the spark channel is represented by a set of Lagrangian particles where each one of them acts as a single flame kernel.
Technical Paper

Development of an Integrated Electrified Powertrain for a Newly Developed Electric Vehicle

2013-04-08
2013-01-1759
This paper describes a newly developed electrified powertrain that incorporates various energy-saving improvements and is intended for use on a 2013 model year EV. Based on a 2011 model year EV that was specifically designed and engineered as a mass-produced EV, this powertrain integrates the traction motor, inverter and charging unit to achieve a smaller, lighter package for expanding application to more vehicles. Integration of the motor and inverter in particular reduced the part count for enhanced assembly ease, in addition to reducing heat transfer, noise and vibration. The specific features described in the paper are the three points below. Improving the layout of the inverter parts in order to downsize and integrate the inverter with the motor. Reducing the transfer of heat from the motor to the inverter. Reducing the excitation forces of the motor and optimizing the inverter for noise and vibration.
Technical Paper

Repeatability and Reproducibility of Oblique Moving Deformable Barrier Test Procedure

2018-04-03
2018-01-1055
National Highway Traffic Safety Administration (NHTSA) has developed an Oblique Offset Moving Deformable Barrier test procedure. For this test procedure to be viable, it must be repeatable within each test facility and it must be reproducible between test facilities. Three tests of a single vehicle model were conducted at three different test facilities, a total of nine tests, to evaluate repeatability and reproducibility. The responses of the vehicle and its occupants were evaluated using three different methodologies to quantify the repeatability within a single test facility and reproducibility among the three test facilities. The first two methods evaluated the time-history of the measured data and the third method only used the peak values. Overall, this test series demonstrated repeatable and reproducible results for the OMDB, vehicle, and driver occupant in the oblique offset test procedure. The method using only the peak values indicates more variability.
Technical Paper

The Performance of Active and Passive Driver Restraint Systems in Simulated Frontal Collisions

1994-11-01
942216
The study reports on the results of frontal collisions with 16 cadavers and two Hybrid III dummies with impact velocities of 48 km/h to 55 km/h and a mean sled deceleration of 17 g; mounted to the sled was the front part of a passenger compartment. The cadavers were restrained in the driver position with either 3-point belts (6% and 16 % elongation) and/or air bag with knee bolster and one case was unrestrained. In most cases, both a 12-accelerometer thoracic array and 2 chest bands were employed. In some cases the acceleration at Th6 was measured. The cadavers were autopsied and the injury severity was rated according to the AIS 90. Maximum resultant Th1, Th6, and Th12 accelerations or sternum accelerations in x-direction ranged from 35g to 78g when using 3-point belts and produced injuries ranging from a few rib fractures to unstable chest wall (flail chest).
Technical Paper

Evaluation of Full Vehicle and Component Test Procedures for Improving Side Impact Crash-Survivability

1983-02-01
830463
This paper reports the results of one of the tasks addressed in a coordinated NHTSA/MVMA side impact test procedure development program: the identification of specific tests which should be able to discriminate among vehicle designs having a significant effect on side impact injuries. Component and full vehicle crash tests addressing impacts between specific occupant body parts and vehicle regions are recommended for development. Advantages and disadvantages of component vs. full vehicle tests are discussed and areas needing further research to support side impact test development are recommended.
Technical Paper

Development and Calibration of the Large Omnidirectional Child ATD Head Finite Element Model

2021-04-06
2021-01-0922
To improve the biofidelity of the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD), the National Highway Traffic Safety Administration (NHTSA) has developed the Large Omnidirectional Child (LODC) ATD. The LODC head is a redesigned HIII-10C head with mass properties and modified skin material required to match pediatric biomechanical impact response targets from the literature. A dynamic, nonlinear finite element (FE) model of the LODC head has been developed using the mesh generating tool Hypermesh based on the three-dimensional CAD model. The material data, contact definitions, and initial conditions are defined in LS-PrePost and converted to LS-Dyna solver input format. The aluminum head skull is stiff relative to head flesh material and was thus modeled as a rigid material. For the actual LODC, the head flesh is form fit onto the skull and held in place through contact friction.
Technical Paper

Prescan Extension Testing of an ADAS Camera

2023-04-11
2023-01-0831
Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.
Technical Paper

Posterior Cruciate Ligament Response to Proximal Tibia Impact

2019-04-02
2019-01-1221
Posterior cruciate ligament (PCL) injuries, although rarely life threatening, affect the quality of life of the person who sustains the injury. The PCL is the primary restraint to posterior tibial translation and can be injured when the tibia moves posteriorly relative to the femur. This type of injury is common in frontal crashes where the tibia may impact the dashboard or steering column. To quantify what happens during dynamic loading of the tibial plateau, isolated cadaveric lower limbs (n = 14) were impacted at dynamic rates with a linear pneumatic ram. During the testing, a static load was applied to the quadriceps tendon to simulate active musculature. Forces as well as the stretch of the PCL were measured. The most common injuries were tibia fractures and PCL tears. The stiffness for the tests at impact velocities of 1.4 and 2.9 m/s were on average 120 N/mm and 141N/mm, respectively. A trend towards increasing femur force with increasing velocity was found.
Technical Paper

Effect of Vehicle's Front End Profile on Pedestrian's Lower Extremity Injury Pattern in Real World and Verification by Large Male FE Human Model

2015-04-14
2015-01-1467
Logistic regression analysis for accident cases of NASS-PCDS (National Automotive Sampling System-Pedestrian Crash Data Study) clearly shows that the extent and the degree of pedestrian's lower extremity injury depend on various factors such as the impact speed, the ratio of the pedestrian height to that of the bonnet leading edge (BLE) of the striking vehicle, bumper to knee ratio, bumper lead angle, age of the pedestrian, and posture of the pedestrian at the time of impact. The pedestrian population is divided in 3 groups, equivalent to small-shorter, medium-height and large-taller pedestrian with respect to the “pedestrian to BLE height-ratio” in order to quantify the degree of influence of lower leg injuries in each group. Large adult male finite element model (95th percentile male: 190 cm and 103 kg) was developed by morphing the Japan Automobile Manufacturers Association (JAMA) 50th percentile male.
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