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Technical Paper

Fundamental Ice Crystal Accretion Physics Studies

2011-06-13
2011-38-0018
Due to numerous engine power-loss events associated with high-altitude convective weather, ice accretion within an engine due to ice-crystal ingestion is being investigated. The National Aeronautics and Space Administration (NASA) and the National Research Council (NRC) of Canada are starting to examine the physical mechanisms of ice accretion on surfaces exposed to ice-crystal and mixed-phase conditions. In November 2010, two weeks of testing occurred at the NRC Research Altitude Facility utilizing a single wedge-type airfoil designed to facilitate fundamental studies while retaining critical features of a compressor stator blade or guide vane. The airfoil was placed in the NRC cascade wind tunnel for both aerodynamic and icing tests. Aerodynamic testing showed excellent agreement compared with CFD data on the icing pressure surface and allowed calculation of heat transfer coefficients at various airfoil locations.
Technical Paper

Development and Commissioning of a Linear Compressor Cascade Rig for Ice Crystal Research

2011-06-13
2011-38-0079
This paper describes the commissioning of a linear compressor cascade rig for ice crystal research. The rig is located in an altitude chamber so the test section stagnation pressure, temperature and Mach number can be varied independently. The facility is open-circuit which eliminates the possibility of recirculating ice crystals reentering the test section and modifying the median mass diameter and total water content in time. As this is an innovative facility, the operating procedures and instrumentation used are discussed. Sample flow quality data are presented showing the distribution of velocity, temperature, turbulence intensity and ice water concentration in the test section. The control and repeatability of experimental parameters is also discussed.
Technical Paper

Development of a Unique Icing Spray System for a New Facility for Certification of Large Turbofan Engines

2011-06-13
2011-38-0099
The Global Aerospace Centre for Icing and Environmental Research (GLACIER) facility has been constructed in Thompson, Manitoba, Canada. This project involves the construction and operation of a facility which will provide icing certification tests for large gas turbine engines, as well as performance, endurance and other gas turbine engine qualification testing. MDS Aero Support, in partnership with the National Research Council of Canada (NRC), Pratt and Whitney Canada, and Rolls Royce Canada, has developed a globally unique outdoor engine test and certification facility. The prime purpose of this facility is for icing certification of aviation gas turbine engines, initially for Rolls-Royce and Pratt & Whitney, two of the three largest gas turbine manufacturers in the world.
Technical Paper

Development of an Altitude Evaporation Model for Icing Tunnel Control

2023-06-15
2023-01-1425
In 2017 the National Research Council of Canada developed an evaporation model for controlling engine icing tunnels in real time. The model included simplifications to allow it to update the control system once per second, including the assumption of sea level pressure in some calculations. Recently the engine icing system was required in an altitude facility requiring operation down to static temperatures of -40°C, and up to an altitude of 9.1 km (30 kft) or 30 kPa. To accommodate the larger temperature and pressure range the model was modified by removing the assumption of sea level operation and expanding the temperature range. In addition, due to the higher concentration of water vapor that can be held by the atmosphere at lower pressures, the significance of the effect of humidity on the air properties and the effect on the model was investigated.
Technical Paper

Comparability of Hot-Wire Estimates of Liquid Water Content in SLD Conditions

2023-06-15
2023-01-1423
Future compliance to FAA 14 CFR Part 25 and EASA CS-25 Appendix O conditions has required icing wind tunnels to expand their cloud simulation envelope, and demonstrate accurate calibration of liquid water content and droplet particle size distributions under these conditions. This has led to a renewed community interest in the accuracy of these calibrations, and the potential inter-facility bias due to the choice of instrumentation and processing methods. This article provides a comparison of the response of various hot-wire liquid water content instruments under Appendix C and supercooled large droplet conditions, after an independent similar analysis at other wind tunnel facilities. The instruments are being used, or are under consideration for use, by facilities collaborating in the ICE GENESIS program.
Technical Paper

An Autonomous Steering Control Scheme for Articulated Heavy Vehicles Using - Model Predictive Control Technique

2023-04-11
2023-01-0658
This article presents an autonomous steering control scheme for articulated heavy vehicles (AHVs). Despite economic and environmental benefits in freight transportation, lateral stability is always a concern for AHVs in high-speed highway operations due to their multi-unit vehicle structures, and high centers of gravity (CGs). In addition, North American harsh winter weather makes the lateral stability even more challenging. AHVs often experience amplified lateral motions of trailing vehicle units in high-speed evasive maneuvers. AHVs represent a 7.5 times higher risk than passenger cars in highway operation. Human driver errors cause about 94% of traffic collisions. However, little attention has been paid to autonomous steering control of AHVs.
Technical Paper

Development of a Supercooled Large Droplet Environment within the NRC Altitude Icing Wind Tunnel

2015-06-15
2015-01-2092
Simulations of supercooled large droplet (SLD) icing environments within the NRC's Altitude Icing Wind Tunnel (AIWT) have been performed in which broad band mass distribution spectra are achieved that include a distinct pattern of liquid water content (LWC) over a range of droplet sizes (i.e., bi-modal distribution). The mass distribution is achieved through modification of the existing spray system of the AIWT to allow two spray profiles with differing LWC and median volumetric diameter (MVD) to be simultaneously injected into the flow. Results of spray profile distributions measured in the test section have demonstrated that freezing drizzle conditions, where MVD is either less than or greater than 40 μm, can be achieved.
Technical Paper

Simulation of Ice Particle Melting in the NRCC RATFac Mixed-Phase Icing Tunnel

2015-06-15
2015-01-2107
Ice crystals ingested by a jet engine at high altitude can partially melt and then accrete within the compressor, potentially causing performance loss, damage and/or flameout. Several studies of this ice crystal icing (ICI) phenomenon conducted in the RATFac (Research Altitude Test Facility) altitude chamber at the National Research Council of Canada (NRCC) have shown that liquid water is required for accretion. CFD-based tools for ICI must therefore be capable of predicting particle melting due to heat transfer from the air warmed by compression and possibly also due to impact with warm surfaces. This paper describes CFD simulations of particle melting and evaporation in the RATFac icing tunnel for the former mechanism, conducted using a Lagrangian particle tracking model combined with a stochastic random walk approach to simulate turbulent dispersion. Inter-phase coupling of heat and mass transfer is achieved with the particle source-in-cell method.
Technical Paper

Icing Test and Measurement Capabilities of the NRC’s Gas Turbine Laboratory

2019-06-10
2019-01-1943
The National Research Council’s Gas Turbine Laboratory provides industry leading icing facilities that allow manufacturers to develop, validate and certify new products for flight in adverse conditions. This paper shows how NRC measurement techniques are used across the facilities, and presents a literature-review of recently developed capabilities. The overview includes new details on some facilities, and future capabilities that are in development or planned for the near future. Methods developed at the NRC for characterizing inclement conditions are discussed and include the Isokinetic Probe, Particle Shadow Velocimetry, the Particle Detection Probe, and a size-binned real-time thermodynamic evaporation model.
Technical Paper

Impact of Precipitation Drag on a Road Vehicle

2023-04-11
2023-01-0792
Road vehicles in the real world experience aerodynamic conditions that might be unappreciated and omitted in wind-tunnel experiments or in numerical simulations. Precipitation can potentially have an impact on the aerodynamics of road vehicles. An experimental study was devised to measure, in a wind tunnel, the impact of rain on the aerodynamic forces of the DrivAer research model. In this study, a rain system was commissioned to simulate natural rain in a wind-tunnel environment for full-scale rain rates between about 8 and 250 mm/hr. A 30%-scale DrivAer model was tested with and without precipitation for two primary configurations: the notch-back and estate-back variants. In addition, mirror-removal and covered-wheel-well configurations were investigated. The results demonstrate a distinct relationship between increasing rain intensities and increased drag of the model, providing evidence that road vehicles experience higher drag when travelling in precipitation conditions.
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