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A prior study (Chon and Heywood, [1]) examined how the design and performance of spark-ignition engines evolved in the United States during the 1980s and 1990s. This paper carries out a similar analysis of trends in basic engine design and performance characteristics over the past decade. Available databases on engine specifications in the U.S., Europe, and Japan were used as the sources of information. Parameters analyzed were maximum torque, power, and speed; number of cylinders and engine configuration, cylinder displacement, bore, stroke, compression ratio; valvetrain configuration, number of valves and their control; port or direct fuel injection; naturally-aspirated or turbocharged engine concepts; spark-ignition and diesel engines. Design features are correlated with these engine’s performance parameters, normalized by engine and cylinder displacement.

This paper presents a study of lubricating oil transport and exchange in a four-stroke spark ignition engine while undergoing transient load changes. The study consisted of experiments with a single cylinder test engine utilizing 2D LIF (Two Dimensional Laser Induced Fluorescence) techniques to view real time oil transport and exchange, along with computer modeling to describe certain phenomenon observed during the experiments. The computer modeling results included ring dynamics and corresponding gas flows through different regions of the power cylinder. Under steady-state conditions and constant speed during the experiments, more oil was observed on the piston at low load than at high load. Therefore, a transition from low load to high load resulted in oil leaving the piston, and a transition from high load to low load resulted in oil being added to the piston.

A dry piston secondary dynamics model has been developed. This model includes the detailed piston and cylinder bore hot shape geometries, and piston deformations due to combustion pressure, axial inertia and interaction with the cylinder bore, but neglects the effects of the hydrodynamic lubrication at the piston - cylinder bore interface in order to achieve faster calculation times. The piston - cylinder bore friction is calculated using a user supplied friction coefficient. This model provides a very useful, fast tool for power cylinder system analysis, provided its limitations are understood.

This paper discusses the influences of several cylinder liner honing surface geometrical features on the interaction between the piston twin land oil control ring (TLOCR) and the cylinder liner by using the deterministic hydrodynamic model [1] and the twin land oil control ring model [2]. Additionally, the key design parameters of the TLOCR, including ring tension and land axial width are studied. The results show significant effects of three liner honing surface features beyond height distribution, including plateau wavelength, groove density and honing angle in hydrodynamic pressure generation. The study in oil control ring design parameters reveals that both ring tension and land axial width have important influences on friction and oil consumption, and their competing effects are discussed subsequently.

Engine oil consumption is recognized to be a significant source of pollutant emissions. Unburned or partially burned oil in the exhaust gases contributes directly to hydrocarbon and particulate emissions. In addition, chemical compounds present in oil additives poison catalytic converters and reduce their conversion efficiency. Oil consumption can increase significantly during critical non-steady operating conditions. This study analyzes the oil consumption behavior during ramp transients in load by combining oil consumption measurements, in-cylinder measurements, and computer-based modeling. A sulfur based oil consumption method was used to measure real-time oil consumption during ramp transients in load at constant speed in a production spark ignition engine. Additionally in-cylinder liquid oil behavior along the piston was studied using a one-point Laser-Induced-Fluorescence (LIF) technique.

A spark-ignition engine friction model developed by Patton et al. in the late 1980s was evaluated against current engine friction data, and improved. The model, which was based on a combination of fundamental scaling laws and empirical results, includes predictions of rubbing losses from the crankshaft, reciprocating, and valvetrain components, auxiliary losses from engine accessories, and pumping losses from the intake and exhaust systems. These predictions were based on engine friction data collected between 1980 and 1988. Some of the terms are derived from lubrication theory. Other terms were derived empirically from measurements of individual friction components from engine teardown experiments. Recent engine developments (e.g., improved oils, surface finish on piston liners, valve train mechanisms) suggested that the model needed updating.

An experimental study was performed to investigate the effects of various intake charge motion control valves (CMCVs) on mixture preparation, combustion, and hydrocarbon (HC) emissions during the cold start-up process of a port fuel injected spark ignition (SI) engine. Different charge motions were produced by three differently shaped plates in the CMCV device, each of which blocked off 75% of the engine's intake ports. Time-resolved HC, CO and CO2 concentrations were measured at the exhaust port exit in order to achieve cycle-by-cycle engine-out HC mass and in-cylinder air/fuel ratio. Combustion characteristics were examined through a thermodynamic burn rate analysis. Cold-fluid steady state experiments were carried out with the CMCV open and closed. Enhanced charge motion with the CMCV closed was found to shorten the combustion duration, which caused the location of 50% mass fraction burned (MFB) to occur up to 5° CA earlier for the same spark timing.

A set of experiments was performed to investigate the effects of relative air-fuel ratio, inlet boost pressure, and compression ratio on engine knock behavior. Selected operating conditions were also examined with simulated hydrogen rich fuel reformate added to the gasoline-air intake mixture. For each operating condition knock limited spark advance was found for a range of octane numbers (ON) for two fuel types: primary reference fuels (PRFs), and toluene reference fuels (TRFs). A smaller set of experiments was also performed with unleaded test gasolines. A combustion phasing parameter based on the timing of 50% mass fraction burned, termed “combustion retard”, was used as it correlates well to engine performance. The combustion retard required to just avoid knock increases with relative air-fuel ratio for PRFs and decreases with air-fuel ratio for TRFs.

As a part of the effort to comply with increasingly stringent emission standards, engine manufacturers strive to minimize engine oil consumption. This requires the advancement of the understanding of the characteristics, sources, and driving mechanisms of oil consumption. This paper presents a combined theoretical and experimental approach to separate and quantify different oil consumption sources in a production spark ignition engine at different speed and load conditions. A sulfur tracer method was used to measure the dependence of oil consumption on engine operating speed and load. Liquid oil distribution on the piston was studied using a Laser-Induced-Fluorescence (LIF) technique. In addition, important in-cylinder parameters for oil transport and oil consumption, such as liner temperatures and land pressures, were measured.

In this paper, a previously developed and experimentally-validated piston secondary motion model has been improved further numerically and applied to understand the detailed interactions between the piston skirt and cylinder liner for various piston design parameters. The model considers the roughness of the surfaces and the topography of the skirt in both the axial (barrel profile) and circumferential directions (ovality). Three modes of lubrication: hydrodynamic, mixed, and boundary lubrication regimes have been considered and the skirt is partially flooded in most cases. Elastic deformation of the skirt is an essential part of the model. In this model, the piston dynamic behavior, frictional and impact forces are predicted as functions of crank angle and are examined in detail. Parameters investigated include piston skirt profile, piston to liner clearance, surface roughness, and oil availability.

A model was developed to study engine oil vaporization and oil vapor transport in the piston ring pack of internal combustion engines. With the assumption that the multi-grade oil can be modeled as a compound of a number of distinct paraffin hydrocarbons, a set of equations governing the oil vapor density variations were derived by applying mass conservation law to the amount of oil vaporized from the piston and the amount of oil vapor transported within the piston ring pack. The model was applied to a heavy-duty diesel engine. First, the case with the maximum oil supply to all the piston regions was studied. The results showed that, under this condition, the oil consumption from piston vaporization alone was far greater than the typical oil consumption value measured in the engine.

The lubrication of the piston ring-pack is directly related to the engine friction and oil consumption. Non-axisymmetric characteristics of the power cylinder system, most noticeably cylinder bore distortion, piston secondary motion, and ring gaps, can introduce circumferential variations to ring/liner lubrication and overall performance of the ring-pack in friction and oil consumption. In order to be able to optimize the piston ring-pack in a more fundamental way, it is necessary to develop physical understanding of the effects of these non-axisymmetric properties and effective numerical tools. In this study, a comprehensive model has been developed for the lubrication of a piston ring-pack. By employing a finite element analysis, this model is capable of evaluating the in-plane structural response of a ring to external forces. A newly developed one-dimensional hydrodynamic lubrication sub-model is implemented to calculate the lubrication force at each cross-section.

Gasoline HCCI engine has the potential of providing better fuel economy and emissions characteristics than the current SI engines. However, management of HCCI operation for a vehicle is a challenging task. In this paper, the issues of mode transitions between the Spark Ignition and HCCI regimes, and the dynamic nature of the load trajectory within the HCCI regime are considered. Then the phenomena encountered in these operations are illustrated by the data from a single-cylinder engine with electromagnetic-variable-valve timing control. Mode transitions from the SI to HCCI regime may be categorized as robust and non-robust. In a robust transition, every intended HCCI cycle is successful. In a non-robust transition, one or more intended HCCI cycles misfire, although the cycles progress to a satisfactory HCCI operating point in steady state. (The spark ignition was kept on so that the engine could recover from a misfired cycle.)

Homogeneous-Charge-Compression-Ignition (HCCI) engine operation in a vehicle drive cycle is a very dynamic process. In this paper, a controller is devised on the premise that the vehicle is operating under Drive-By-Wire so that the driver commands the engine torque output according to the perceived vehicle speed. Thus a load-following controller is appropriate. Such a controller was developed for a single cylinder engine with electromagnetic variable valve timing control (also known as Controlled-Auto-Ignition (CAI) operation). Under open-loop operation within the CAI regime, the results indicated that the engine response was bipolar in nature: (a) the engine either responded quasi-statically to the open-loop control, or (b) the CAI combustion failed. The latter happened in a load increase process in which the per-cycle increment was too high.

The flow into and out of the piston top-land crevice of a spark-ignition engine has been studied, using a square-cross-section single-cylinder engine with two parallel quartz glass walls which permit optical access to the entire cylinder volume. Schlieren short-time exposure photographs and high speed movies were used to define the essential features of this flow. The top-land crevice and the regions behind and between the rings consist of volumes connected through the ring gaps. A system model of volumes and orifices was therefore developed and used to predict the flow into and out of the crevice regions between the piston, piston rings and cylinder wall.

The way In which combustion chamber geometry affects combustion in SI engines was studied using a quasi-diraensional cycle simulation. Calculations were performed to investigate the following questions: (i) the sensitivity of geometric effects on combustion to engine operating conditions; (ii) the differences in burn duration between ten chamber geometries and spark plug locations; and (iii) the relative merits of improved chamber design and amplified turbulence as means to reduce burn duration. The results from these studies are presented and discussed.

This paper reviews the major changes that have occurred in spark-ignition engine design and operation over the last two decades. The automobile air pollution problem, automobile emission standards, and automobile fuel economy standards -- the factors which have and are producing these changes -- are briefly described. The major components in spark-ignition engine emission control systems are outlined, and advances in carburetion, fuel injection, ignition systems, spark retard and exhaust gas recycle strategies, and catalytic converters, are reviewed. The impact of these emission controls on vehicle fuel economy is assessed. The potential for fuel economy improvements in conventional spark-ignition engines is examined, and promising developments in improved engine and vehicle matching are outlined.

Difficulties in the starting and operation of diesel engines at low temperatures are an important consideration in their design and operation, and in selection of the fuels for their use. Improvements in operation have been achieved primarily through external components of the engine and associated subsystems. A Rapid Compression Machine (RCM) has been modified to operate over a wide range of temperatures (−20°C to 100°C). It is used to isolate the combustion chamber in an environment in which all significant parameters are carefully defined and monitored. The influence of temperature and cetane number on the ignition and combustion processes are analyzed. Examination of the combustion characteristics show that temperature is by far the most influential factor affecting both ignition delay and heat release profiles. Cetane number (ASTM D-613) is not found to be a strong indicator of ignition delay for the conditions investigated.

Faced with increasing concern for lubricating oil consumption and engine friction, it is critical to understand the oil transport mechanisms in the power cylinder system. Lubricating oil travels through distinct regions along the piston ring pack before being consumed in the combustion chamber, with the oil distribution and dominant driving forces varying substantially for each of these regions. In this work, the focus is on the lowest region in the piston ring pack, namely the third land, which is located between the second compression ring and the oil control ring. A detailed 2D LIF (Two Dimensional Laser Induced Fluorescence) study has been performed on the oil distribution and flow patterns of the third land throughout the entire cycle of a single cylinder spark ignition engine. The impact of speed and load were experimentally observed with the LIF generated real time high-resolution images, as were changes in piston and ring design.

This vehicle simulation study estimates the fuel economy benefits of an HCCI engine system and assesses the NOx, HC and CO aftertreatment performance required for compliance with emissions regulations on U.S. and European regulatory driving cycles. The four driving cycles considered are the New European Driving Cycle, EPA City Driving Cycle, EPA Highway Driving Cycle, and US06 Driving Cycle. For each driving cycle, the following influences on vehicle fuel economy were examined: power-to-weight ratio, HCCI combustion mode operating range, driving cycle characteristics, requirements for transitions out of HCCI mode when engine speeds and loads are within the HCCI operating range, fuel consumption and emissions penalties for transitions into and out of HCCI mode, aftertreatment system performance and tailpipe emissions regulations.