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Journal Article

Analysis of Friction Induced Stability, Bifurcation, Chaos, Stick-slip Vibration and their Impacts on Wiping Effect of Automotive Wiper System

2014-04-01
2014-01-0021
A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.
Journal Article

Numerical Models for PEMFC Cold Start: A Review

2017-03-28
2017-01-1182
Startup from subzero temperature is one of the major challenges for polymer electrolyte membrane fuel cell (PEMFC) to realize commercialization. Below the freezing point (0°C), water will freeze easily, which blocks the reactant gases into the reaction sites, thus leading to the start failure and material degradation. Therefore, for PEMFC in vehicle application, finding suitable ways to reach successful startup from subfreezing environment is a prerequisite. As it’s difficult and complex for experimental studies to measure the internal quantities, mathematical models are the effective ways to study the detailed transport process and physical phenomenon, which make it possible to achieve detailed prediction of the inner life of the cell. However, review papers only on cold start numerical models are not available. In this study, an extensive review on cold start models is summarized featuring the states and phase changes of water, heat and mass transfer.
Technical Paper

Analysis on Fatigue Load and Life about the Frame of a Low-Speed Electric Vehicle Based on Multi-Body Dynamics

2017-03-28
2017-01-0334
The frame of a low-speed electric vehicle was treated as the research object in the paper. The fatigue load of the frame was analyzed with multi-body dynamics method and the fatigue life of frame was analyzed with the nominal stress method. Firstly, the multi-body dynamics model of the vehicle was established and the multi-body dynamics simulation was carried out to simulate the condition where the vehicle used to travel. The fatigue load history of the frame was obtained from the simulation. Secondly, the amplitude-frequency characteristic of the fatigue load was analyzed. The frequency of the fatigue load mainly focused on 0~20HZ from the analysis. Thirdly, the modal of frame was analyzed. As the frequency of the fatigue load was less than the natural frequency of the frame, the quasi-static method was selected to calculate the stress history of the frame. Next, the fatigue life of the frame was analyzed based on S-N curve.
Technical Paper

Analyze Signal Processing Software for Millimeter-Wave Automotive Radar System by Using a Software Testbench Built by SystemVue

2016-09-14
2016-01-1879
Millimeter-wave automotive radars can prevent traffic accidents and save human lives as they can detect vehicles and pedestrians even in night and in bad weather. Various types of automotive radars operating at 24 and 77 GHz bands are developed for various applications, like adaptive cruise control, blind-spot detection and lane change assistance. In each year, millions of millimeter-wave radar are sold worldwide. Millimeter-wave radar is composed of radar hardware and radar signal processing software, which detects the targets among noise, measures the distance, longitudinal speed and the azimuth angle of the targets, tracks the targets continuously, and controls the ego vehicle to brake or accelerate. Performance of the radar signal processing software is closely related with the radar hardware properties and radar measurement conditions.
Technical Paper

Sound Quality Evaluation of Centralized Drive PMSM Based on Grade Scoring Method

2017-03-28
2017-01-1061
Electric vehicle driving permanent magnet synchronous motor has a wide speed range and load changes, with abundant harmonic currents, and its eccentric form is complex, which all result in poor sound quality and abnormal noise problems becoming increasingly prominent. To make a systematic and thorough study of the centralized drive permanent magnet synchronous motor (PMSM) is significant to ameliorate the sound quality and solve noise problems. MATLAB-based modeling technology, SPSS software, and the establishment of sound quality evaluation model for the centralized drive PMSM has a crucial reference value on the research and development of the electric vehicle driving permanent magnet synchronous motor. As for the sound quality of centralized drive PMSM, firstly, in order to get objective parameter values, evaluation models of objective parameters based on psychological acoustics should be established after the collection of the sound samples.
Technical Paper

A Study of Parameter Inconsistency Evolution Pattern in Parallel-Connected Battery Modules

2017-03-28
2017-01-1194
Parallel-connected modules have been widely used in battery packs for electric vehicles nowadays. Unlike series-connected modules, the direct state inconsistency caused by parameter inconsistency in parallel modules is current and temperature non-uniformity, thus resulting in the inconsistency in the speed of aging among cells. Consequently, the evolution pattern of parameter inconsistency is different from that of series-connected modules. Since it’s practically impossible to monitor each cell’s current and temperature information in battery packs, considering cost and energy efficiency, it’s necessary to study how the parameter inconsistency evolves in parallel modules considering the initial parameter distribution, topology design and working condition. In this study, we assigned cells of 18650 format into several groups regarding the degree of capacity and resistance inconsistency. Then all groups are cycled under different environmental temperature and current profile.
Technical Paper

Vehicle Sideslip Angle Estimation: A Review

2018-04-03
2018-01-0569
Vehicle sideslip angle estimation is of great importance to the vehicle stability control as it could not be measured directly by ordinary vehicle-mounted sensors. As a result, researchers worldwide have carried out comprehensive research in estimating the vehicle sideslip angle. First, as the attitude would affect the acceleration information measured by the IMU directly, different kinds of vehicle attitude estimation methods with multi-sensor fusion are presented. Then, the estimation algorithms of the vehicle sideslip angle are classified into the following three aspects: kinematic model based method, dynamic model based method, and fusion method. The characteristics of different estimation algorithms are also discussed. Finally, the conclusion and development trend of the sideslip angle estimation are prospected.
Technical Paper

Estimation of the Real Vehicle Velocity Based on UKF and PSO

2014-04-01
2014-01-0107
The unscented Kalman filter (UKF) is applied to estimate the real vehicle velocity. The velocity estimation algorithm uses lateral acceleration, longitudinal acceleration and yaw rate as inputs. The non-linear vehicle model and Dugoff tire model are built as the estimation model of UKF. Some parameters of Dugoff tire model and vehicle, which can't be measured directly, are identified by the particle swarm optimization (PSO). For the purpose of evaluating the algorithm, the estimation values of UKF are compared with measurements of the Inertial and GPS Navigation system. Besides, the real time property of UKF is tested by xPC Target, which is a real-time software environment from MathWorks. The result of the real vehicle experiment demonstrates the availability of the UKF and PSO in vehicle velocity estimation.
Technical Paper

A Systematic Scenario Typology for Automated Vehicles Based on China-FOT

2018-04-03
2018-01-0039
To promote the development of automated vehicles (AVs), large scale of field operational tests (FOTs) were carried out around the world. Applications of naturalistic driving data should base on correlative scenarios. However, most of the existing scenario typologies, aiming at advanced driving assistance system (ADAS) and extracting discontinuous fragments from driving process, are not suitable for AVs, which need to complete continuous driving tasks. In this paper, a systematic scenario-typology consisting of four layers (from top to bottom: trip, cluster, segment and process) was first proposed. A trip refers to the whole duration from starting at initial parking space to parking at final one. The basic units ‘Process’, during which the vehicle fulfils only one driving task, are classified into parking process, long-, middle- and short-time-driving-processes. A segment consists of two neighboring long-time-driving processes and a middle or/and short one between them.
Technical Paper

A Usability Study on In-Vehicle Gesture Control

2016-09-14
2016-01-1870
Gesture control has been increasingly applied to automotive industry to reduce the distraction caused by in-vehicle interactions to the primary task of driving. The aim of this study is to find out if gestures can reasonably be used to control in-car devices. Since there exists a big cultural difference of gesture between different countries because of its particularity, a set of gestures which support intuitive human-machine interaction in an automotive environment is searched. The results show a gesture dictionary for a variety of on-board functions, which conforms to Chinese drivers’ driving habits. Furthermore, this paper also describes a driving simulator test to evaluate the usability of gesture from different aspects including the effectiveness, efficiency, satisfaction, memorability and security. Static driving simulator is considered as an excellent environment for the in-car secondary task as its high safety level, repeatability and reliability.
Technical Paper

Investigation on Dry-clutch Transmissibility Characteristic for Vehicle Launch Shudder

2018-04-03
2018-01-1225
Vehicle launch shudder is the terminology used in automotive industry to describe severe longitudinal oscillation during clutch engagement under start-up condition. This paper presents and implements detailed investigation for dry-clutch engagement and disengagement process, in order to deeply analyze vehicle launch shudder phenomenon which seriously deteriorates ride comfort. Firstly, diaphragm spring and cushion spring and link strip, which are three elastic components related to dry-clutch engagement and disengagement process in axial direction, are studied for their elastic properties, respectively, to obtain relationship between load and deflection. The elastic properties of these three elastic components are taken into considerations to establish nonlinear relationship between release bearing travel and clutch clamp force.
Technical Paper

The Research Progress of Dynamic Photo-Elastic Method

2014-04-01
2014-01-0829
With the rapid development of computing technology, high-speed photography system and image processing recently, in order to meet growing dynamic mechanical engineering problems demand, a brief description of advances in recent research which solved some key problems of dynamic photo-elastic method will be given, including:(1) New digital dynamic photo-elastic instrument was developed. Multi-spark discharge light source was replaced by laser light source which was a high intensity light source continuous and real-time. Multiple cameras shooting system was replaced by high-speed photography system. The whole system device was controlled by software. The image optimization collection was realized and a strong guarantee was provided for digital image processing. (2)The static and dynamic photo-elastic materials were explored. The new formula and process of the dynamic photo-elastic model materials will be introduced. The silicon rubber mold was used without the release agent.
Technical Paper

Research on Shear Test of New Style Automotive Structural Adhesive

2014-04-01
2014-01-0828
In this paper, Digital Image Correlation Method (DICM) is employed to measure the shear mechanical property of the new style automotive structural adhesive specimens and traditional spot welded specimens under quasi static uniaxial shear tensile test. This experiment adopts a non-contact measuring method to measure the strain of specimens. A CCD and a computer image processing system are used to capture and record the real-time surface images of the specimens before and after deformation. Digital correlation software is used to process the imagines before and after deformation to obtain the specimen's strain of the moment. And then both the force-displacement curve and the stress-strain curve during the tensile process could be obtained. The test and analysis results show that the new style structural adhesive specimens have a great advantage with the spot welded specimens. It provides experimental evidence for further improvement of this structural adhesive.
Technical Paper

Multi-Modal Neural Feature Fusion for Pose Estimation and Scene Perception of Intelligent Vehicle

2021-04-06
2021-01-0188
The main challenge for future autonomous vehicles is to identify their location and body pose in real time during driving, that is, “where am I? and how will I go?”. We address the problems of pose estimation and scene perception from continuous visual frames in intelligent vehicle. Recent advanced technology in the domain of deep learning proposes to train some learning models for vehicle’s series detection tasks in a supervised or unsupervised manner, which has numerous advances over traditional approaches, mainly reflected in the absence of manual calibration and synchronization of the camera and IMU. In the paper, we propose a novel approach for pose estimation and scene recognition with a deep fusion of multi-modal neural features in the manner of unsupervised. Firstly, low-cost camera and IMU are used to extract original visual and inertial data, then the visual and inertial encoders are utilized to encoder the feature of the two modes.
Technical Paper

DC/DC Modeling and Current Harmonic Analysis in Fuel Cell Hybrid Power System

2019-04-02
2019-01-0375
Fuel cells directly convert the energy stored in hydrogen into electrical energy through an electrochemical reaction, and the only reaction product is water, which can improve the energy efficiency and reduce the pollution caused by fossil fuels. The fuel cell hybrid power system used in vehicles usually consists of a fuel cell stack and a power battery module, and the DC/DC converter is the key component to connect them together. The current ripples caused by the system have been confirmed to have detrimental effects on the fuel cell’s reliability and lifespan. In addition, it is one of the key factors that reduce the system efficiency. So, it is necessary to analyze the current ripple in the system and maintain it at a low level. In this paper, a brief review on the different kinds of converters used in vehicles has been made. Then, with the help of MATLAB/SIMULINK, a simulation model of the hybrid power system based on 4-phase interleaved parallel topology is established.
Technical Paper

State-of-the-Art and Development Trends of Energy Management Strategies for Intelligent and Connected New Energy Vehicles: A Review

2019-04-02
2019-01-1216
Intelligent and connected vehicle (ICV) and new energy vehicle (NEV) will be two important directions of the automotive technology in the future, and the coordinated development of these two directions reflects relevantly the higher requirements put forward by nowadays society and people. Through the use of intelligent and connected technology (ICT), NEVs can exchange various traffic information data with the outside world (e.g. other running vehicles, road infrastructure, internet, etc.) in real time, which is so-called Vehicle to Everything (V2X). Based on the further analysis of the mutual traffic information, the vehicles can identify the current driving conditions and predict the future driving conditions effectively, which can realize the real time optimization of the energy management strategies (EMSs) of vehicles’ powertrain system, so as to meet the driving requirements of vehicles under different driving conditions.
Technical Paper

Review on Uncertainty Estimation in Deep-Learning-Based Environment Perception of Intelligent Vehicles

2022-06-28
2022-01-7026
Deep neural network models have been widely used for environment perception of intelligent vehicles. However, due to models’ innate probabilistic property, the lack of transparency, and sensitivity to data, perception results have inevitable uncertainties. To compensate for the weakness of probabilistic models, many pieces of research have been proposed to analyze and quantify such uncertainties. For safety-critical intelligent vehicles, the uncertainty analysis of data and models for environment perception is especially important. Uncertainty estimation can be a way to quantify the risk of environment perception. In this regard, it is essential to deliver a comprehensive survey. This work presents a comprehensive overview of uncertainty estimation in deep neural networks for environment perception of intelligent vehicles.
Research Report

Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles

2022-09-26
EPR2022020
Fuel cell electric vehicles (FCEVs) require multiple components to operate properly, and the fuel cell stack—the source of power—is one of the most important components. While the number of enterprises manufacturing and selling fuel cell stacks is increasing globaly year after year, the residual challenges of core components and technologies still need to be resolved in order to keep pace with the development of lithium-ion batteries (i.e., its primary competitor). Additionally, many production and distribution standards are seen as unsettled. These barriers make large-scale commercialization an issue. Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles explores the opportunities and challenges within the PEMFC industry. With the help of expert contributors, a critical overview of fuel cells and the FCEV industry is presented, and core technology, applications, costs, and trends are analyzed.
Technical Paper

Experimental Study on Effect of State of Charge on Thermal Runaway Characteristics of Commercial Large-Format NCM811 Lithium-Ion Battery

2023-04-11
2023-01-0136
The application of Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode-based lithium-ion batteries (LIBs) has alleviated electric vehicle range anxiety. However, the subsequent thermal safety issues limit their market acceptance. A detailed analysis of the failure evolution process for large-format LIBs is necessary to address the thermal safety issue. In this study, prismatic cells with nominal capacities of 144Ah and 125Ah are used to investigate the thermal runaway (TR) characteristics triggered by lateral overheating. Additionally, TR characteristics under two states of charge (SoCs) (100% and 5%) are discussed. Two cells with 100% SoC exhibit similar characteristics, including high failure temperature, high inhomogeneity of temperature distribution, multi-points jet fire, and significant mass loss. Two cells with 5% SoC demonstrate only a slight rupture of the safety valve and the emission of white smoke.
Technical Paper

Research on CAN FD Controller Conformance Test System

2019-11-04
2019-01-5073
The Controller Area Network with Flexible Data-Rate (CAN FD) is invented to compensate for the limited bandwidth of Controller Area Network (CAN). The technology of CAN FD bus conformance test is a prerequisite for the interconnection and normal work of different manufacturers’ CAN FD module, and is of great significance for ensuring the reliability of the CAN FD network. Firstly, the communication protocol conformance test theory is briefly analyzed and the characteristics of the CAN FD protocol are introduced in this paper. Then the test scope and test objects of CAN FD conformance test are pointed out. This paper mainly focuses on the CAN FD controller conformance test, which is belong to chip test. The controller implements the most parts of data link layer in a CAN FD module. Furthermore, the test method and the test cases are elaborated. Based on the coordinated test method, a conformance test system is designed and the hardware and software are developed for the test system.
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