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Journal Article

Hydrogen SI and HCCI Combustion in a Direct-Injection Optical Engine

2009-06-15
2009-01-1921
Hydrogen has been largely proposed as a possible alternative fuel for internal combustion engines. Its wide flammability range allows higher engine efficiency with leaner operation than conventional fuels, for both reduced toxic emissions and no CO2 gases. Independently, Homogenous Charge Compression Ignition (HCCI) also allows higher thermal efficiency and lower fuel consumption with reduced NOX emissions when compared to Spark-Ignition (SI) engine operation. For HCCI combustion, a mixture of air and fuel is supplied to the cylinder and autoignition occurs from compression; engine is operated throttle-less and load is controlled by the quality of the mixture, avoiding the large fluid-dynamic losses in the intake manifold of SI engines. HCCI can be induced and controlled by varying the mixture temperature, either by Exhaust Gas Recirculation (EGR) or intake air pre-heating.
Journal Article

New Vibration Control Methodology in Engine Mount System for Low-Fuel Consumption Engines

2013-04-08
2013-01-1703
With growing demands for better fuel economy and reduced carbon emissions there is a need for smaller and more fuel efficient engines. At the same time, to improve passenger comfort there are also demands placed on improved vehicle quietness [1]. A Homogeneous Charge Compression Ignition (HCCI) system or a higher compression ratio system can be used to obtain better fuel economy but the enhanced combustion rate causes an increase in engine vibration in the medium to high frequency range [2, 3]. To ensure vehicle quietness, this issue of structure-borne noise that is transmitted from the engine mounts to the body must be addressed. In this paper a simple anti-vibration active mount system is introduced that can significantly reduce structure-borne noise at medium to high frequencies. This is achieved by adding mass to the insulator which leads to resonance at lower frequencies, in order to obtain double anti-vibration performance.
Journal Article

Performance Evolution of a One-motor Two-Clutch Parallel Full Hybrid System

2014-04-01
2014-01-1797
This paper describes the performance evolution and key breakthroughs of the world's first one-motor two-clutch (1M2CL) parallel full hybrid system without a torque converter that was developed and implemented on a hybrid luxury sedan in November 2010. The high potential of this hybrid system was brought out further to improve fuel economy without sacrificing acceleration performance. The resultant second generation of the 1M2CL parallel full hybrid system was applied to a hybrid premium sports sedan in August 2013. In order to improve these performance attributes, the following key technical measures were adopted: 1 Motor torque during the EV mode was increased to expand the EV drive region. 2 Maximum motor torque and battery power at engine startup were boosted to reduce the engine start time. 3 Integrated control of the motor and clutches was improved. 4 Mechanical efficiencies were improved for higher fuel economy.
Journal Article

Large Eddy Simulation of an n-Heptane Spray Flame with Dynamic Adaptive Chemistry under Different Oxygen Concentrations

2015-04-14
2015-01-0400
Detailed chemical kinetics is essential for accurate prediction of combustion performance as well as emissions in practical combustion engines. However, implementation of that is challenging. In this work, dynamic adaptive chemistry (DAC) is integrated into large eddy simulations (LES) of an n-heptane spray flame in a constant volume chamber (CVC) with realistic application conditions. DAC accelerates the time integration of the governing ordinary differential equations (ODEs) for chemical kinetics through the use of locally (spatially and temporally) valid skeletal mechanisms. Instantaneous flame structures and global combustion characteristics such as ignition delay time, flame lift-off length (LOL) and emissions are investigated to assess the effect of DAC on LES-DAC results. The study reveals that in LES-DAC simulations, the auto-ignition time and LOL obtain a well agreement with experiment data under different oxygen concentrations.
Journal Article

Numerical Modelling of the In-Nozzle Flow of a Diesel Injector with Moving Needle during and after the End of a Full Injection Event

2015-09-06
2015-24-2472
The design of a Diesel injector is a key factor in achieving higher engine efficiency. The injector's fuel atomisation characteristics are also critical for minimising toxic emissions such as unburnt Hydrocarbons (HC). However, when developing injection systems, the small dimensions of the nozzle render optical experimental investigations very challenging under realistic engine conditions. Therefore, Computational Fluid Dynamics (CFD) can be used instead. For the present work, transient, Volume Of Fluid (VOF), multiphase simulations of the flow inside and immediately downstream of a real-size multi-hole nozzle were performed, during and after the injection event with a small air chamber coupled to the injector downstream of the nozzle exit. A Reynolds Averaged Navier-Stokes (RANS) approach was used to account for turbulence. Grid dependency studies were performed with 200k-1.5M cells.
Journal Article

Development of a Fast-Acting, Time-Resolved Gas Sampling System for Combustion and Fuels Analysis

2016-04-05
2016-01-0791
Development of new fuels and engine combustion strategies for future ultra-low emission engines requires a greater level of insight into the process of emissions formation than is afforded by the approach of engine exhaust measurement. The paper describes the development of an in-cylinder gas sampling system consisting of a fast-acting, percussion-based, poppet-type sampling valve, and a heated dilution tunnel; and the deployment of the system in a single cylinder engine. A control system was also developed for the sampling valve to allow gas samples to be extracted from the engine cylinder during combustion, at any desired crank angle in the engine cycle, while the valve motion was continuously monitored using a proximity sensor. The gas sampling system was utilised on a direct injection diesel engine co-combusting a range of hydrogen-diesel fuel and methane-diesel fuel mixtures.
Journal Article

Effect of the Molecular Structure of Individual Fatty Acid Alcohol Esters (Biodiesel) on the Formation of Nox and Particulate Matter in the Diesel Combustion Process

2008-06-23
2008-01-1578
Biodiesel is a renewable fuel which can be used as a direct replacement for fossil Diesel fuel as a calorific source in Diesel Engines. It consists of fatty acid mono-alkyl esters, which are produced by the trans-esterification reaction of plant oils with monohydric alcohols. The Plant oils and alcohols can both be derived from biomass, giving this fuel the potential for a sustainable carbon dioxide neutral life-cycle, which is an important quality with regard to avoiding the net emission of anthropogenic greenhouse gases. Depending on its fatty ester composition, Biodiesel can have varying physical and chemical properties which influence its combustion behaviour in a Diesel engine. It has been observed by many researchers that Biodiesel can sometimes lead to an increase in emissions of oxides of nitrogen (NOx) compared to fossil Diesel fuel, while emitting a lower amount of particulate mass.
Journal Article

Characteristics of Ethanol, Butanol, Iso-Octane and Gasoline Sprays and Combustion from a Multi-Hole Injector in a DISI Engine

2008-06-23
2008-01-1591
Recent pressures on vehicle manufacturers to reduce their average fleet levels of CO2 emissions have resulted in an increased drive to improve fuel economy and enable use of fuels developed from renewable sources that can achieve a net reduction in the CO2 output of each vehicle. The most popular choice for spark-ignition engines has been the blending of ethanol with gasoline, where the ethanol is derived either from agricultural or cellulosic sources such as sugar cane, corn or decomposed plant matter. However, other fuels, such as butanol, have also arisen as potential candidates due to their similarities to gasoline, e.g. higher energy density than ethanol. To extract the maximum benefits from these new fuels through optimized engine design and calibration, an understanding of the behaviour of these fuels in modern engines is necessary.
Journal Article

Comparison of Dummy Kinematics and Injury Response between WorldSID and ES-2 in Side Impact

2013-04-08
2013-01-0599
A new highly biofidelic side impact dummy, the WorldSID 50th percentile male, has been developed under the supervision of the International Organization for Standardization in order to harmonize a number of existing side impact dummies in one single dummy. Momentum is growing for using the WorldSID in safety tests in the EU and the US. In the present study, two Euro-NCAP pole side impact tests were conducted to compare ES-2 and WorldSID responses in a mid-size SUV with respective seating positions as stipulated in the Euro-NCAP test conditions and fitted with the same side airbag. It was found that, compared with ES-2, the chest, abdomen and pelvis accelerations of WorldSID are more sensitive to variation in the applied external load transmitted by the deployed side airbag and door intrusion.
Journal Article

Method Development of Multi-Dimensional Accident Analysis Using Self Organizing Map

2013-04-08
2013-01-0758
Implementation of appropriate safety measures, either from the viewpoint of a vehicle or the society or the infra-structure, it is an important issue to clearly understand the multi-dimension complicated real world accident scenarios. This study proposes a new method to easily capture and to extract the essence of such complicated multi-dimension mutual relationship by visualizing the results of SOM (Self Organizing Map). The FARS data from 2010 is used to generate a dataset comprised of 16,180 fatal passenger car drivers and 48 variables. The 16,180 fatal drivers were clustered using hierarchy cluster analysis method and mapped into a two-dimensional square with one dot representing one fatal driver using SOM.
Journal Article

Investigations on Deposit Formation in the Holes of Diesel Injector Nozzles

2011-08-30
2011-01-1924
Current developments in fuels and emissions regulations are resulting in an increasingly severe operating environment for diesel fuel injection systems. The formation of deposits within the holes or on the outside of the injector nozzle can affect the overall system performance. The rate of deposit formation is affected by a number of parameters, including operating conditions and fuel composition. For the work reported here an accelerated test procedure was developed to evaluate the relative importance of some of these parameters in a high pressure common rail fuel injection system. The resulting methodology produced measurable deposits in a custom-made injector nozzle on a single-cylinder engine. The results indicate that fuels containing 30%v/v and 100% Fatty Acid Methyl Ester (FAME) that does not meet EN 14214 produced more deposit than an EN590 petroleum diesel fuel.
Journal Article

The Impact of Saturated and Unsaturated Fuel Molecules on Diesel Combustion and Exhaust Emissions

2011-08-30
2011-01-1922
Diesel fuels usually comprise a wide range of compounds having different molecular structures which can affect both the fuel's physical properties and combustion characteristics. In future, as synthetic fuels from fossil and sustainable sources become increasingly available, it could be possible to control the fuel's molecular structure to achieve clean and efficient combustion. This paper presents experimental results of combustion and emissions studies undertaken on a single cylinder diesel engine supplied with 18 different fuels each comprising a single, acyclic, non-oxygenated hydrocarbon molecule. These molecules were chosen to highlight the effect of straight carbon chain length, degree of saturation and the addition of methyl groups as branches to a straight carbon chain.
Journal Article

Spray Formation from Spark-Eroded and Laser-Drilled Injectors for DISI Engines with Gasoline and Alcohol Fuels

2014-10-13
2014-01-2745
One of the latest advancements in injector technology is laser drilling of the nozzle holes. In this context, the spray formation and atomisation characteristics of gasoline, ethanol and 1-butanol were investigated for a 7-hole spark eroded (SE) injector and its ‘direct replacement’ Laser-drilled (LD) injector using optical techniques. In the first step of the optical investigation, high-speed spray imaging was performed in a quiescent injection chamber with global illumination using diffused Laser light. The images were statistically analyzed to obtain spray penetration, spray tip velocity and spray ‘cone’ angles. Furthermore, droplet sizing was undertaken using Phase Doppler Anemometry (PDA). A single spray plume was isolated for this analysis and measurements were obtained across the plume at a fixed distance from the nozzle exit.
Technical Paper

Effect of Fuel Properties on Spray Development from a Multi-Hole DISI Engine Injector

2007-10-29
2007-01-4032
Extensive literature exists on spray development, mixing and combustion regarding engine modeling and diagnostics using single-component and model fuels. However, often the variation in data between different fuels, particularly relating to spray development and its effect on combustion, is neglected or overlooked. By injecting into a quiescent chamber, this work quantifies the differences in spray development from a multi-hole direct-injection spark-ignition engine injector for two single-component fuels (iso-octane and n-pentane), a non-fluorescing multi-component model fuel which may be used for in-cylinder Laser Induced Fluorescence experiments, and several grades of pump gasoline (with and without additives). High-speed recordings of the sprays were made for a range of fuel temperatures and gas pressures. It is shown that a fuel temperature above that of the lowest boiling point fraction of the tested fuel at the given gas pressure causes a convergence of the spray plumes.
Technical Paper

Effects on diesel combustion of the molecular structure of potential synthetic bio-fuel molecules

2007-09-16
2007-24-0125
Synthetic bio-fuels, which can be obtained through the gasification of biomass into synthesis gas and the subsequent catalytic reaction of the synthesis gas into liquid fuel molecules, could play a key-role in providing a sustainable source of automotive fuels during the coming decades. This paper presents an attempt to understand the effect of molecular structure of potential oxygenated synthetic bio-fuel molecules of different structure on the diesel combustion process in both stratified and homogeneous combustion modes. Specifically, the effects of molecular structure on the energy release rates, gaseous exhaust emissions and the sub-micron particulate matter distribution were examined. The experiments were carried out on a single-cylinder direct-injection diesel engine using a specially adapted common-rail fuel-system which allowed the injection of small single-molecule fuel samples at high pressure.
Technical Paper

Unthrottled Engine Operation using Variable Valve Actuation: The Impact on the Flow Field, Mixing and Combustion

2007-04-16
2007-01-1414
The effect on the intake flow field, air fuel mixing processes, thermodynamic performance and emissions output has been investigated for a range of valve operating profiles. A standard speed load point of 2000 rpm and 2.7 bar IMEP720° has been reached by throttling the intake whilst running standard cam profiles, by early closing of both inlet valves (EIVC) and by early closing of each inlet individually to generate bulk swirl motions within the cylinder. Data has been recorded at stoichiometric air fuel ratios for both direct injection and port fuelled operation. The valve profiles have been applied to two single cylinder homogeneous gasoline direct injection (GDI) spark ignition engines, developed to investigate the potential of controlling engine load by limiting the inducted air mass using fully variable valve timing (FVVT) to reduce pumping losses at part load.
Technical Paper

Comparison between Unthrottled, Single and Two-valve Induction Strategies Utilising Direct Gasoline Injection: Emissions, Heat-release and Fuel Consumption Analysis

2008-06-23
2008-01-1626
For a spark-ignition engine, the parasitic loss suffered as a result of conventional throttling has long been recognised as a major reason for poor part-load fuel efficiency. While lean, stratified charge, operation addresses this issue, exhaust gas aftertreatment is more challenging compared with homogeneous operation and three-way catalyst after-treatment. This paper adopts a different approach: homogeneous charge direct injection (DI) operation with variable valve actuations which reduce throttling losses. In particular, low-lift and early inlet valve closing (EIVC) strategies are investigated. Results from a thermodynamic single cylinder engine are presented that quantify the effect of two low-lift camshafts and one standard high-lift camshaft operating EIVC strategies at four engine running conditions; both, two- and single-inlet valve operation were investigated. Tests were conducted for both port and DI fuelling, under stoichiometric conditions.
Technical Paper

Effects of Injection Timing on Liquid-Phase Fuel Distributions in a Centrally-Injected Four-Valve Direct-Injection Spark-Ignition Engine

1998-10-19
982699
An experimental study was carried out to investigate the effects of fuel injection timing on the spatial and temporal development of injected fuel sprays within a firing direct-injection spark-ignition (DISI) engine. It was found that the structure of the injected fuel sprays varied significantly with the timing of the injection event. During the induction stroke and the early part of the compression stroke, the development of the injected fuel sprays was shown to be controlled by the state of the intake and intake-generated gas flows at the start of injection (SOI).The relative influence of these two flow regimes on the injected fuel sprays during this period was also observed to change with injection timing, directly affecting tip penetration, spray/wall impingement and air-fuel mixing. Later in the compression stroke, the results show the development of the injected fuel sprays to be dominated by the increased cylinder pressure at SOI.
Technical Paper

Effects of Injection Timing on the Exhaust Emissions of a Centrally-Injected Four-Valve Direct-Injection Spark-Ignition Engine

1998-10-19
982700
A study to investigate the influence of fuel injection timing on exhaust emissions from a single-cylinder direct-injection spark-ignition (DISI) research engine was performed. Experimental results were obtained for carbon monoxide (CO), unburned hydrocarbon (HC), and oxides of nitrogen (NOx). Images showing the variation of liquid-phase fuel distribution with changing injection timing were obtained in a firing optically-accessed engine of similar design. A correlation between measured emissions and observed liquid-phase fuel distribution was performed. This correlation was supported by development of phenomenological models that permit explanation of the variation of CO, HC, and NOx emissions with changes in air-fuel mixture preparation.
Technical Paper

Combining Unthrottled Operation with Internal EGR under Port and Central Direct Fuel Injection Conditions in a Single Cylinder SI Engine

2009-06-15
2009-01-1835
This experimental work was concerned with the combination of internal EGR with an early inlet valve closure strategy for improved part-load fuel economy. The experiments were performed in a new spark-ignited thermodynamic single cylinder research engine, equipped with a mechanical fully variable valvetrain on both the inlet and exhaust. During unthrottled operation at constant engine speed and load, increasing the mass of trapped residual allowed increased valve duration and lift to be used. In turn, this enabled further small improvements in gas exchange efficiency, thermal efficiency and hence indicated fuel consumption. Such effects were quantified under both port and homogeneous central direct fuel injection conditions. Shrouding of the inlet ports as a potential method to increase in-cylinder gas velocities has also been considered.
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