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Journal Article

Finite Element Modeling of Tire Transient Characteristics in Dynamic Maneuvers

2014-04-01
2014-01-0858
Studying the kinetic and kinematics of the rim-tire combination is very important in full vehicle simulations, as well as for the tire design process. Tire maneuvers are either quasi-static, such as steady-state rolling, or dynamic, such as traction and braking. The rolling of the tire over obstacles and potholes and, more generally, over uneven roads are other examples of tire dynamic maneuvers. In the latter case, tire dynamic models are used for durability assessment of the vehicle chassis, and should be studied using high fidelity simulation models. In this study, a three-dimensional finite element model (FEM) has been developed using the commercial software package ABAQUS. The purpose of this study is to investigate the tire dynamic behavior in multiple case studies in which the transient characteristics are highly involved.
Journal Article

Battery Charge Balance and Correction Issues in Hybrid Electric Vehicles for Individual Phases of Certification Dynamometer Driving Cycles as Used in EPA Fuel Economy Label Calculations

2012-04-16
2012-01-1006
This study undertakes an investigation of the effect of battery charge balance in hybrid electric vehicles (HEVs) on EPA fuel economy label values. EPA's updated method was fully implemented in 2011 and uses equations which weight the contributions of fuel consumption results from multiple dynamometer tests to synthesize city and highway estimates that reflect average U.S. driving patterns. For the US06 and UDDS cycles, the test results used in the computation come from individual phases within the overall certification driving cycles. This methodology causes additional complexities for hybrid vehicles, because although they are required to be charge-balanced over the course of a full drive cycle, they may have net charge or discharge within the individual phases. As a result, the fuel consumption value used in the label value calculation can be skewed.
Technical Paper

Modification of the Internal Flows of Thermal Propulsion Systems Using Local Aerodynamic Inserts

2020-09-15
2020-01-2039
Modern thermal propulsion systems (TPS) as part of hybrid powertrains are becoming increasingly complex. They have an increased number of components in comparison to traditionally powered vehicles leading to increased demand in packaging requirements. Many of the components in these systems relate to achieving efficiency gains, weight saving and pollutant reduction. This includes turbochargers and diesel or gasoline particulate filters for example and these are known to be very sensitive to inlet boundary conditions. When overcoming packaging requirements, sub-optimal flow distributions throughout the TPS can easily occur. Moreover, the individual components are often designed in isolation assuming relatively flat and artificially quiescent inlet flow conditions in comparison to those they are actually presented with. Thus, some of the efficiency benefits are lost through reduced component aerodynamic efficiency.
Technical Paper

Sensitivity of Preferred Driving Postures and Determination of Core Seat Track Adjustment Ranges

2007-06-12
2007-01-2471
With advances in virtual prototyping, accurate digital modeling of driving posture is regarded as a fundamental step in the design of ergonomic driver-seat-cabin systems. Extensive work on driving postures has been carried out focusing on the measurement and prediction of driving postures and the determination of comfortable joint angle ranges. However, studies on postural sensitivity are scarce. The current study investigated whether a driver-selected posture actually represents the most preferred one, by comparing the former with ratings of postures selected at 20 predefined places around the original hip joint center (HJC). An experiment was undertaken in a lab setting, using two distinctive driving package geometries: one for a sedan and the other for an SUV. The 20 postural ratings were compared with that of the initial user-selected position.
Technical Paper

A Simplified Battery Model for Hybrid Vehicle Technology Assessment

2007-04-16
2007-01-0301
The objective of this work is to provide a relatively simple battery energy storage and loss model that can be used for technology screening and design/sizing studies of hybrid electric vehicle powertrains. The model dynamic input requires only power demand from the battery terminals (either charging or discharging), and outputs internal battery losses, state-of-charge (SOC), and pack temperature. Measured data from a vehicle validates the model, which achieves reasonable accuracy for current levels up to 100 amps for the size battery tested. At higher current levels, the model tends to report a higher current than what is needed to create the same power level shown through the measured data. Therefore, this battery model is suitable for evaluating hybrid vehicle technology and energy use for part load drive cycles.
Technical Paper

Closed Loop Transaxle Synchronization Control Design

2010-04-12
2010-01-0817
This paper covers the development of a closed loop transaxle synchronization algorithm which was a key deliverable in the control system design for the L3 Enigma, a Battery Dominant Hybrid Electric Vehicle. Background information is provided to help the reader understand the history that lead to this unique solution of the input and output shaft synchronizing that typically takes place in a manual vehicle transmission or transaxle when shifting into a gear from another or into a gear from neutral when at speed. The algorithm stability is discussed as it applies to system stability and how stability impacts the speed at which a shift can take place. Results are simulated in The MathWorks Simulink programming environment and show how traction motor technology can be used to efficiently solve what is often a machine design issue. The vehicle test bed to which this research is applied is a parallel biodiesel hybrid electric vehicle called the Enigma.
Technical Paper

Control Strategy Development for Parallel Plug-In Hybrid Electric Vehicle Using Fuzzy Control Logic

2016-10-17
2016-01-2222
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is currently developing a control strategy for a parallel plug-in hybrid electric vehicle (PHEV). The hybrid powertrain is being implemented in a 2016 Chevrolet Camaro for the EcoCAR 3 competition. Fuzzy rule sets determine the torque split between the motor and the engine using the accelerator pedal position, vehicle speed and state of charge (SOC) as the input variables. The torque producing components are a 280 kW V8 L83 engine with active fuel management (AFM) and a post-transmission (P3) 100 kW custom motor. The vehicle operates in charge depleting (CD) and charge sustaining (CS) modes. In CD mode, the model drives as an electric vehicle (EV) and depletes the battery pack till a lower state of charge threshold is reached. Then CS operation begins, and driver demand is supplied by the engine operating in V8 or AFM modes with supplemental or loading torque from the P3 motor.
Technical Paper

Conceptual Design and Weight Optimization of Aircraft Power Systems with High-Peak Pulsed Power Loads

2016-09-20
2016-01-1986
The more electric aircraft (MEA) concept has gained popularity in recent years. As the main building blocks of advanced aircraft power systems, multi-converter power electronic systems have advantages in reliability, efficiency and weight reduction. The pulsed power load has been increasingly adopted--especially in military applications--and has demonstrated highly nonlinear characteristics. Consequently, more design effort needs to be placed on power conversion units and energy storage systems dealing with this challenging mission profile: when the load is on, a large amount of power is fed from the power supply system, and this is followed by periods of low power consumption, during which time the energy storage devices get charged. Thus, in order to maintain the weight advantage of MEA and to keep the normal functionality of the aircraft power system in the presence of a high-peak pulsed power load, this paper proposes a novel multidisciplinary weight optimization technique.
Technical Paper

Simulation and Bench Testing of a GM 5.3L V8 Engine

2017-03-28
2017-01-1259
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is currently modeling and bench testing powertrain components for a parallel plug-in hybrid electric vehicle (PHEV). The custom powertrain is being implemented in a 2016 Chevrolet Camaro for the EcoCAR 3 competition. The engine, a General Motors (GM) L83 5.3L V8 with Active Fuel Management (AFM) from a 2014 Silverado, is of particular importance for vehicle integration and functionality. The engine is one of two torque producing components in the powertrain. AFM allows the engine to deactivate four of the eight cylinders which is essential to meet competition goals to reduce petroleum energy use and greenhouse gas emissions. In-vehicle testing is performed with a 2014 Silverado on a closed course to understand the criteria to activate AFM. Parameters required for AFM activation are monitored by recording vehicle CAN bus traffic.
Technical Paper

An Extended-Range Electric Vehicle Control Strategy for Reducing Petroleum Energy Use and Well-to-Wheel Greenhouse Gas Emissions

2011-04-12
2011-01-0915
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2008 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Laboratory (ANL) and sponsored by General Motors (GM) and the U.S. Department of Energy (DoE). Following GM's vehicle development process, HEVT established goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in, range-extended hybrid electric vehicle. The challenge involves designing a crossover SUV powertrain to reduce fuel consumption, petroleum energy use and well-to-wheels (WTW) greenhouse gas (GHG) emissions. In order to interface with and control the vehicle, the team added a National Instruments (NI) CompactRIO (cRIO) to act as a hybrid vehicle supervisory controller (HVSC).
Technical Paper

Development and Validation of an E85 Split Parallel E-REV

2011-04-12
2011-01-0912
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2009 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). Following GM's Vehicle Development Process (VDP), HEVT established team goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in extended-range hybrid electric vehicle. The competition requires participating teams to improve and redesign a stock Vue XE donated by GM. The result of this design process is an Extended-Range Electric Vehicle (E-REV) that uses grid electric energy and E85 fuel for propulsion. The vehicle design is predicted to achieve an SAE J1711 utility factor corrected fuel consumption of 2.9 L(ge)/100 km (82 mpgge) with an estimated all electric range of 69 km (43 miles) [1].
Technical Paper

Refinement and Testing of an E85 Split Parallel EREV

2012-04-16
2012-01-1196
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2009 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). Following GM's Vehicle Development Process (VDP), HEVT established team goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in extended range hybrid electric vehicle. The competition requires participating teams to re-engineer a stock crossover utility vehicle donated by GM. The result of this design process is an Extended Range Electric Vehicle (EREV) that uses grid electric energy and E85 fuel for propulsion. The vehicle design has achieved an SAE J1711 utility factor corrected fuel consumption of 2.9 L(ge)/100 km (82 mpgge) with an all-electric range of 87 km (54 miles) [1].
Technical Paper

Hybrid Architecture Selection to Reduce Emissions and Petroleum Energy Consumption

2012-04-16
2012-01-1195
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2012 - 2014 EcoCAR 2: Plugging in to the Future Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). The goals of the competition are to reduce well-to-wheel (WTW) petroleum energy consumption, WTW greenhouse gas and criteria emissions while maintaining vehicle performance, consumer acceptability and safety. Following the EcoCAR 2 Vehicle Development Process (VDP), HEVT will design, build, and refine an advanced technology vehicle over the course of the three year competition using a 2013 Chevrolet Malibu donated by GM as a base vehicle. In year 1 of the competition, HEVT has designed a powertrain to meet and exceed the goals of the competition.
Technical Paper

Vehicle Design and Implementation of a Series-Parallel Plug-in Hybrid Electric Vehicle

2013-10-14
2013-01-2492
The Hybrid Electric Vehicle Team (HEVT) of Virginia Tech has achieved the Year 2 goal of producing a 65% functional mule vehicle suitable for testing and refinement, while maintaining the series-parallel plug-in hybrid architecture developed during Year 1. Even so, further design and expert consultations necessitated an extensive redesign of the rear powertrain and front auxiliary systems packaging. The revised rear powertrain consists of the planned Rear Traction Motor (RTM), coupled to a single-speed transmission. New information, such as the dimensions of the high voltage (HV) air conditioning compressor and the P2 motor inverter, required the repackaging of the hybrid components in the engine bay. The P2 motor/generator was incorporated into the vehicle after spreading the engine and transmission to allow for the required space.
Technical Paper

Design of an All-Revolute, Linkage-Type, Constant-Velocity Coupling

1995-09-01
952133
This paper describes a design methodology for a three degree-of-freedom, linkage-based constant-velocity coupling. This coupling resembles the Clemens coupling patented in 1872 and has evolved from the authors' previous research in parallel mechanisms. This coupling contains only revolute joints and is therefore likely to be more durable and less prone to manufacturing errors than conventional higher-pair couplings. The kinematic configuration, based on the symmetric double octahedral Variable Geometry Truss mechanism (figure 2), has many inherent traits that make it ideal for application to industrial uses. Its parallel design of simple links and revolute joints provide it with high strength, rigidity, and light-weight characteristics. It has a link-joint construction that allows its geometry to be varied for specific applications, such as producing high angular deflection between the input and output shafts.
Technical Paper

CALVIN: Winner of the Fourth Annual Unmanned Ground Vehicle Design Competition

1997-02-24
970174
The Unmanned Ground Vehicle Competition is jointly sponsored by the SAE, the Association for Unmanned Vehicle Systems (AUVS), and Oakland University. College teams, composed of both undergraduate and graduate students, build autonomous vehicles that compete by navigating a 139 meter outdoor obstacle course. The course, which includes a sand pit and a ramp, is defined by painted continuous or dashed boundary lines on grass and pavement. The obstacles are arbitrarily placed, multi-colored plastic-wrapped hay bales. The vehicles must be between 0.9 and 2.7 meters long and less than 1.5 meters wide. They must be either electric-motor or combustion-engine driven and must carry a 9 kilogram payload. All computational power, sensing and control equipment must be carried on board the vehicle. The technologies employed are applicable in Intelligent Transportation Systems (ITS).
Technical Paper

Frictional Behavior of Automotive Interior Polymeric Material Pairs

1997-05-20
972056
As automotive manufacturers continue to increase their use of thermoplastics for interior components (due to cost, weight, …), the potential for frictionally incompatible materials contacting each other, resulting in squeaks and rattles, will also increase. This will go counter to the increased customer demand for quieter interiors. To address this situation, Ford's Advanced Vehicle Technology Squeak and Rattle Prevention Engineering Department and Virginia Tech have developed a tester that can measure friction as a function of relative sliding velocity during frictional instabilities such as stick slip. The Ford/VT team is developing a polymeric material pairing database that will be used as a guide for current and future designs to eliminate potential squeak concerns. Based upon the database, along with a physical property analysis of the various plastic (viscoelastic) materials used in the interior, an analytical model will be developed as a tool to predict frictional behavior.
Technical Paper

Developing a Compact Continuous-State Markov Chain for Terrain Road Profiles

2013-04-08
2013-01-0629
Accurate terrain models provide the chassis designer with a powerful tool to make informed design decisions early in the design process. It is beneficial to characterize the terrain as a stochastic process, allowing limitless amounts of synthetic terrain to be created from a small number of parameters. A continuous-state Markov chain is proposed as an alternative to the traditional discrete-state chain currently used in terrain modeling practice. For discrete-state chains, the profile transitions are quantized then characterized by a transition matrix (with many values). In contrast, the transition function of a continuous-state chain represents the probability density of transitioning between any two states in the continuum of terrain heights. The transition function developed in this work uses a location-scale distribution with polynomials modeling the parameters as functions of the current state.
Technical Paper

Reheating and Sterilization Technology for Food, Waste and Water: Design and Development Considerations for Package and Enclosure

2005-07-11
2005-01-2926
Long-duration space missions require high-quality, nutritious foods, which will need reheating to serving temperature, or sterilization on an evolved planetary base. The package is generally considered to pose a disposal problem after use. We are in the process of development of a dual-use package wherein the food may be rapidly reheated in situ using the technology of ohmic heating. We plan to make the container reusable, so that after food consumption, the package is reused to contain and sterilize waste. This approach will reduce Equivalent System Mass (ESM) by using a compact heating technology, and reducing mass requirements for waste storage. Preliminary tests of the package within a specially-designed ohmic heating enclosure show that ISS menu item could easily be heated using ohmic heating technology. Mathematical models for heat transfer were used to optimize the layout of electrodes to ensure uniform heating of the material within the package.
Technical Paper

Energy Modeling of Deceleration Strategies for Electric Vehicles

2023-04-11
2023-01-0347
Rapid adoption of battery electric vehicles means improving the energy consumption and energy efficiency of these new vehicles is a top priority. One method of accomplishing this is regenerative braking, which converts kinetic energy to electrical energy stored in the battery pack while the vehicle is decelerating. Coasting is an alternative strategy that minimizes energy consumption by decelerating the vehicle using only road load. A battery electric vehicle model is refined to assess regenerative braking, coasting, and other deceleration strategies. A road load model based on public test data calculates tractive effort requirements based on speed and acceleration. Bidirectional Willans lines are the basis of a powertrain model simulating battery energy consumption. Vehicle tractive and powertrain power are modeled backward from prescribed linear velocity curves, and the coasting trajectory is forward modeled given zero tractive power.
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