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Journal Article

Cracking Failure Analysis and Optimization on Exhaust Manifold of Engine with CFD-FEA Coupling

2014-04-01
2014-01-1710
For fracture cracks that occurred in the tight coupling exhaust manifold durability test of a four-cylinder gasoline engine with EGR channel, causes and solutions for fracture failure were found with the help of CFD and FEA numerical simulations. Wall temperature and heat transfer coefficient of the exhaust manifold inside wall were first accurately obtained through the thermal-fluid coupling analysis, then thermal modal and thermoplastic analysis were acquired by using the finite element method, on account of the bolt pretightening force and the contact relationship between flange face and cylinder head. Results showed that the first-order natural frequency did not meet the design requirements, which was the main reason of fatigue fracture. However, when the first-order natural frequency was rising, the delta equivalent plastic strain was increasing quickly as well.
Journal Article

Simulation of Organic Rankine Cycle Power Generation with Exhaust Heat Recovery from a 15 liter Diesel Engine

2015-04-14
2015-01-0339
The performance of an organic Rankine cycle (ORC) that recovers heat from the exhaust of a heavy-duty diesel engine was simulated. The work was an extension of a prior study that simulated the performance of an experimental ORC system developed and tested at Oak Ridge National laboratory (ORNL). The experimental data were used to set model parameters and validate the results of that simulation. For the current study the model was adapted to consider a 15 liter turbocharged engine versus the original 1.9 liter light-duty automotive turbodiesel studied by ORNL. Exhaust flow rate and temperature data for the heavy-duty engine were obtained from Southwest Research Institute (SwRI) for a range of steady-state engine speeds and loads without EGR. Because of the considerably higher exhaust gas flow rates of the heavy-duty engine, relative to the engine tested by ORNL, a different heat exchanger type was considered in order to keep exhaust pressure drop within practical bounds.
Journal Article

The Energy Management for Solar Powered Vehicle Parking Ventilation System

2015-04-14
2015-01-0149
In summer, when vehicle parks in direct sunlight, the closed cabin temperature would rise sharply, which affects the occupants step-in-car comfort Solar powered vehicle parking ventilation system adopts the solar energy to drive the original ventilator. Thus, the cabin temperature could be dramatically decreased and the riding comfort could be also improved. This research analyzed the modified crew cabin thermal transfer model. Then the performance of the solar powered ventilation system is analyzed and optimized combined with the power supply characteristics of the photovoltaic element. The storage and reuse of the solar power is achieved on condition that the cabin temperature could be steadily controlled. The research shows that, the internal temperature is mainly affected by the solar radiation intensity and the environment temperature.
Technical Paper

Styling Parameter Optimization of the Type C Recreational Vehicle Air Drag

2021-09-30
2021-01-5094
Recreational vehicles have a lot of potential consumers in China, especially the type C recreational vehicle is popular among consumers due to its advantages, prompting an increase in the production and sales volumes. The type C vehicle usually has a higher air drag than the common commercial vehicles due to its unique appearance. It can be reduced by optimizing the structural parameters, thus the energy consumed by the vehicle can be decreased. The external flow field of a recreational vehicle is analyzed by establishing its computational fluid dynamic (CFD) model. The characteristic of the RV’s external flow field is identified based on the simulation result. The approximation models of the vehicle roof parameters and air drag and vehicle volume are established by the response surface method (RSM). The vehicle roof parameters are optimized by multi-objective particle swarm optimization (MO-PSO).
Technical Paper

Decision Making and Trajectory Planning of Intelligent Vehicle’ s Lane-Changing Behavior on Highways under Multi-Objective Constrains

2020-04-14
2020-01-0124
Discretionary lane changing is commonly seen in highway driving. Intelligent vehicles are expected to change lanes discretionarily for better driving experience and higher traffic efficiency. This study proposed to optimize the decision-making and trajectory-planning process so that intelligent vehicles made lane changes not only with driving safety taken into account, but also with the goal to improve driving comfort as well as to meet the driver’ s expectation. The mechanism of how various factors contribute to the driver’s intention to change lanes was studied by carrying out a series of driving simulation experiments, and a Lane-Changing Intention Generation (LCIG) model based on Bi-directional Long Short-Term Memory (Bi-LSTM) was proposed.
Technical Paper

Research on the Performance of Battery Thermal Management System Based on Optimized Arrangement of Flat Plate Heat Pipes

2020-04-14
2020-01-0162
The thermal management system is essential for the safe and long-term operation of the power battery. The temperature difference between the individual cells exceeds the acceleration of the battery performance, which leads to battery out of use and affects the performance of the vehicle. Compared with the low heat transfer coefficient of the air-cooling system, the complex structure of the liquid-cooling system and the large quality of phase change material system, the heat pipe has high thermal conductivity, strong isothermal performance and light weight, it’s an efficient cooling element that can be used for thermal management. In this study, the flat plate heat pipe(FPHP) is used to manage the temperature of the battery, through experiments, the optimized placement of the flat heat pipe is obtained.
Technical Paper

Research on Objective Drivability Evaluation with Multi-Source Information Fusion for Passenger Car

2020-04-14
2020-01-1044
The drivability plays an important role for marketability and competitiveness of passenger car in meeting some customer requirements, which directly affects the driving experience and the desire of purchasing. In this paper, a framework of objective drivability evaluation with multi-source information fusion for passenger car is proposed. At first, according to vehicle powertrain system and optimization theory, certain vehicle performances, which are closely related to objective drivability are analyzed, including vehicle longitudinal acceleration, vehicle speed, engine torque, engine speed, gear position, accelerator pedal, brake signal and voltage signal. Then, combined with the evaluation criterion of signal-to-noise ratio (SNR), mean error (ME), root mean squared error (RMSE) and signal smoothness (SS), a de-noising method is developed for the drivability evaluation information.
Journal Article

Research on Driving Posture Comfort Based on Relation between Drivers' Joint Angles and Joint Torques

2014-04-01
2014-01-0460
Driving comfort is one of the most important indexes for automobile comfort. Driving posture comfort is closely related to the drivers' joint angles and joint torques. In present research, a new method is proposed to identify the most comfortable driving posture based on studying the relation between drivers' joint angles and joint torques. In order to truly reflect a driving situation, the accurate human driving model of 50 percent of the size of Chinese male is established according to the human body database of RAMSIS firstly. Biomechanical model based on accurate human driving model is also developed to analyze and obtain dynamic equations of human driving model by employing Kane method. The joint torque-angle curves of drivers' upper and lower limbs during holding wheel or pedal operation can be obtained through dynamic simulation in the MATLAB. Through curve-fitting analysis, the minimum joint torque of a driver' limb and the optimal joint angel can be found.
Technical Paper

Automatic Parking Control Algorithms and Simulation Research Based on Fuzzy Controller

2020-04-14
2020-01-0135
With the increase of car ownership and the complex and crowded parking environment, it is difficult for drivers to complete the parking operation quickly and accurately, which may cause traffic accidents such as vehicle collisions and road jams because of poor parking skills. The emergence of an automatic parking system can help drivers park safely and reduce the occurrence of safety accidents. In this paper, the neural network identifier on the control method of an adaptive integral derivative of a neural network is proposed for an automatic parallel parking system with front-wheel steering is studied by using MATLAB/Simulink environment, and the simulation is carried out. Firstly, according to vehicle parameters and obstacle avoidance constraints, the minimum parking space, and parking starting position are calculated. Meanwhile, the path planning of parallel parking spaces is carried out by quintic polynomial.
Technical Paper

Research on Thermal Management of Magnetorheological Fluid Retarder Based on Phase Change Principle

2020-04-14
2020-01-0948
In order to avoid the braking recession on heavy commercial vehicles caused by the long-distance continuous braking of the main brake, the hydraulic retarder is widely used as an important brake auxiliary device in various heavy commercial vehicles to improve the vehicle safety. However, the hydraulic retarder not only has the advantages of large braking torque and good stability, but also has the disadvantages of poor retarding ability at low rotating speed, braking lag and difficulty in accurately controlling the braking torque. This paper introduces a new type of hydraulic retarder. The new retarder replaces the oil in the retarder with magnetorheological fluid and applies a magnetic field in the retarder arrangement space, so that slows down the vehicle by using the rheological properties of the magnetorheological fluid under the magnetic field.
Technical Paper

The Application of the PUREM SCR System on YC6L350-40 HD Diesel Engine

2007-07-23
2007-01-1935
In order to meet the Euro IV HD diesel engine emission standard legislation limits, an efficient SCR system is adopted for PM optimized YC6L350-40 HD diesel engine serving in China. This paper presents tests made on the engine. The engine had base NOx emission of 8.8g/kwh over the ESC and 8.7g/kwh over the ETC. Outfitted with a 24.7 liter 300cpsi SCR catalyst, the engine NOx emission dropped to 3.2g/kwh over the ESC and 3.5g/kwh over the ETC.
Technical Paper

Analysis and Evaluation of the Urban Bus Driving Cycle on Fuel Economy

2007-07-23
2007-01-2073
On-road testing of driving performance of the urban bus was carried out, and a representative urban bus driving cycle was developed after on-road testing, according to the test results. Then, the vehicle simulation software AVL CRUISE was used to simulate the dynamic behavior of the urban bus. It involves the simulation of complete drive train system and the driver behavior. The model is validated by comparing the results of the simulation to the results of the field test. Then the developed driving cycle is evaluated by fuel consumption resulted from the simulation and engine bench test on fuel economy.
Technical Paper

Study about the Simulation of Vehicle-Pedestrian Collision and Protection

2007-08-05
2007-01-3594
Based on the multi-body system, the work research the injury index of the mathematics models of pedestrian, by simulating the motion of the pedestrian impacted by vehicle using MADYMO. Compared with the article published, verify the dependability of this simulated test. Based on the dependability, Carry on sensitivity analysis to design parameter of the automobile. Research on the pedestrian protection by the vehicle by revising the sensitive design parameter. By simulating the pedestrian impacted by the vehicle which installing the hood raise structure, search on the injury index. Compared with the original injury index, we can find that the hood raise structure be propitious to the pedestrian.
Technical Paper

Modeling and Simulation Research of Dual Clutch Transmission Based On Fuzzy Control

2007-08-05
2007-01-3754
Dual-Clutch-Transmission (DCT) is one kind new automatic transmission which has double clutch structure. The most important unit of DCT is Transmission-Control-Module (TCM).In the development process of TCM, simulation is an important research tools. We have analyzed the DCT principle of work, established its mathematical model, created the charge and discharge oil models of typical wet dual clutch transmission, established the control logic to unify and separate double clutch in turn, and also designed out the shift control using fuzzy control using MATLAB/Simulink software. Utilizing engine model, driver model, the DCT model, the TCM model, the vehicle model, established the vehicle simulation model, and implemented simulation; Result indicated that, the established model can correctly reflect the torque and speed change when shifted gears and can correctly realize the automatic shift gears.
Technical Paper

Avoiding Accelerating Incorrectly While Steering with CAN Networks

2004-03-08
2004-01-0200
People, vehicles and circumstances are the three key factors, which affect transportation systems. Offering more information to the driver and helping him observe on all sides so that he can make decisions correctly are of great importance for reducing accidents. According to the present traffic regulations, in this paper we focus on the rules and process used during steering and proposed to implement them in a car information central control system based on CAN. A comparison of the brake time between brake by driver and by radars revealed the great interest of using ECUs connected by CAN network.
Technical Paper

Study on Diesel-LPG Dual Fuel Engines

2001-09-24
2001-01-3679
A new type of dual fuel supply system has been developed. This system is able to economically convert conventional diesel engines into dual-fuel engines like LPG/Diesel engines and CNG/Diesel engines, which are capable of either using single diesel fuel or using dual-fuel including both diesel and CNG fuel or both diesel and LPG fuel. These diesel-LPG engines have been applied to the diesel buses in the public transportation of Guangzhou city, one of the biggest cities in China, owning to their low soot emissions, excellent operating performances and extremely low cost as well. Compared with the diesel baseline engine, it was found that there were a significant reduction in soot emission and an improvement of the fuel consumption with the diesel-LPG engine. Also the strategy on LPG content is discussed in order to meet the demands for soot emission, fuel economy, transient performance and output power at the same time.
Technical Paper

The TEG Hot-End Heat Capacity’s Effect on the Power Output Stability for Harvesting Automobile Exhaust Energy

2017-03-28
2017-01-0160
While the car ownership increasing all over the world, the unutilized thermal energy in automobile exhaust system is gradually being realized and valued by researchers around the world for better driving energy efficiency. For the unexpected urban traffic, the frequent start and stop processes as well as the acceleration and deceleration lead to the temperature fluctuation of the exhaust gas, which means the unstable hot-end temperature of the thermoelectric module generator (TEG). By arranging the heat conduction oil circulation at the hot end, the hot-end temperature’s fluctuation of the TEG can be effectively reduced, at the expense of larger system size and additional energy supply for the circulation. This research improves the TEG hot-end temperature stability by installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, which has the merits of simple structure, none energy consumption and light weight.
Technical Paper

Energy Consumption of Passenger Compartment Auxiliary Cooling System Based on Peltier Effect

2017-03-28
2017-01-0155
The closed cabin temperature is anticipated to be cooled down when it is a bit hot inside the driving car. The traditional air-condition lowers the cabin temperature by frequently switching the status of the compressor, which increases the engine’s parasitic power and shortens the compressor’s service-life. The semiconductor auxiliary cooling system with the properties of no moving parts, high control precision and quick response has the potential to assist the on-board air-condition in modulating the cabin temperature with relative small ranges. Little temperature differences between the cabin and the outside environment means that the system energy consumption to ensure the occupant comfort is relatively low and the inefficiency could be made up by the renewable energy source.
Technical Paper

Over-the-Horizon Safety Speed Warning System for Heavy-Duty Vehicle in Mountain Areas

2017-03-28
2017-01-0091
The mountainous roads are rugged and complex, so that the driver can not make accurate judgments on dangerous road conditions. In addition, most heavy vehicles have characteristics of large weight and high center of gravity. The two factors above have caused most of the car accidents in mountain areas. A research shows that 90% of car accidents can be avoided if drivers can respond within 2-3 seconds before the accidents happen. This paper proposes a speed warning scheme for heavy-duty vehicle over the horizon in mountainous area, which can give the drivers enough time to respond to the danger. In the early warning aspect, this system combines the front road information, the vehicle characteristics and real-time information obtained from the vehicle, calculates and forecasts the danger that may happen over the horizon ahead of time, and prompts the driver to control the vehicle speed.
Technical Paper

Color Variable Speed Limit Sign Visibility for the Freeway Exit Driving Safety

2017-03-28
2017-01-0085
Typical vehicle speed deceleration occurs at the freeway exit due to the driving direction change. Well conducting the driver to control the velocity could enhance the vehicle maneuverability and give drivers more response time when running into potential dangerous conditions. The freeway exit speed limit sign (ESLS) is an effect way to remind the driver to slow down the vehicle. The ESLS visibility is significant to guarantee the driving safety. This research focuses on the color variable ESLS system, which is placed at the same location with the traditional speed limit sign. With this system, the driver could receive the updated speed limit recommendation in advance and without distraction produced by eyes contract change over the dashboard and the front sight. First, the mathematical model of the drivetrain and the engine brake is built for typical motor vehicles. The vehicle braking characteristics with various initial speeds in the deceleration area are studied.
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