Search Results

The introduction of tumble into the combustion chamber is an effective method of enhancing turbulence intensity prior to ignition, thereby accelerating the burn rates, stabilizing the combustion, and extending the dilution limit. In this study, the primary intake runners are partially blocked to produce different levels of tumble motion in the cylinder during the air induction process. Experiments have been performed with a Chrysler 2.4L 4-valve I4 engine at maximum brake torque timing under two operating conditions: 2.41 bar brake mean effective pressure (BMEP) at 1600 rpm, and 0.78 bar BMEP at 1200 rpm. A method has been developed to quantify the tumble characteristics of blockages under steady flow conditions in a flow laboratory, by using the same cylinder head, intake manifold, and tumble blockages from the engine experiments.

The interface between a plenum and primary runner in log-style intake manifolds is one of the dominant sources of flow losses in the breathing system of Internal Combustion Engines (ICE). A right-angled T-junction is one such interface between the plenum (main duct) and the primary runner (sidebranch) normal to the plenum's axis. The present study investigates losses associated with the combining flow through these junctions, where fluid from both sides of the plenum enters the primary runner. Steady, incompressible-flow experiments for junctions with circular cross-sections were conducted to determine the effect of (1) runner interface radius of 0, 10, and 20% of the plenum diameter, (2) plenum-to-runner area ratio of 1, 2.124, and 3.117, and (3) runner taper area ratio of 2.124 and 3.117. Mass flow rate in each branch was varied to obtain a distribution of flow ratios, while keeping the total flow rate constant.

One of the dominant sources of flow losses in the intake system of internal combustion engines (ICE) with log-style manifolds is the interface between the plenum and primary runner. The present study investigates such losses associated with the dividing flow at the entry to primary runner with geometries representative of those used in ICE. An experimental setup was constructed to measure the flow loss coefficients of T-junctions with all branches of circular cross-section. Experiments were conducted with seven configurations on a steady-flow bench to determine the effects of: (1) interface radius equal to 0, 10, and 20% of the primary runner diameter, (2) plenum to primary runner area ratios of 1, 2.124, and 3.117, and (3) primary runner taper including taper area ratios of 2.124 and 3.117. The last two categories employed 20% interface radii. The total mass flow rate was also varied to investigate the effect of Reynolds number Re on loss coefficients.

Application of steady-flow correlations to characterize flow losses in complex piping systems is well established for non-transient fluid transport engineering. As a result, the literature contains numerous correlations relating flow (or pressure) losses to the piping system geometry. The present study applies these correlations to an intake manifold of a four cylinder engine to identify regions in the manifold that contribute most significantly to the system flow loss; results showed that the primary runner entrances accounted for over half of the total system loss. With this finding, four manifolds were designed and tested on a steady-flow bench and on an engine. Reduced flow losses resulted in improved peak engine performance at the expense of low speed volumetric efficiency. Primary runner pressures at peak performance conditions were analyzed in both the time and frequency domain.