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Recent field data have shown that the occupant protection in vehicle rear seats failed to keep pace with advances in the front seats likely due to the lack of advanced safety technologies. The objective of this study was to optimize advanced restraint systems for protecting rear seat occupants with a range of body sizes under different frontal crash pulses. Three series of sled tests (baseline tests, advanced restraint trial tests, and final tests), MADYMO model validations against a subset of the sled tests, and design optimizations using the validated models were conducted to investigate rear seat occupant protection with 4 Anthropomorphic Test Devices (ATDs) and 2 crash pulses.

This paper presents a review on pedestrian impact reconstruction methodology and offers a comprehensive review of the literature. Several types of analyses are discussed which can be used to reconstruct the accident scenario using the facts collected from the scene. Inclusive in this review is the utilization of skid mark analysis, debris analysis, injury/damage match-up, trajectory analysis, nighttime visibility, and alcohol effects. The pedestrian impact reconstruction methodology is illustrated with a real world case example to point out different observations which can provide insight into the pedestrian/vehicle collision reconstruction approach. The literature review provides a broad foundation of information on pedestrian impact reconstruction and can be used to supplement the techniques presented in this paper in areas related to pedestrian impact. Research advances in the area of pedestrian impact reconstruction are also discussed in this paper.

For over 30 years, field research and laboratory testing has consistently demonstrated that proper utilization of a seat belt dramatically reduces the risk of occupant death or serious injury in motor vehicle crashes. The injury prevention benefits of seat belts require that they remain fastened during collisions. Federal Motor Vehicle Safety Standards and SAE Recommended Practices set forth seat belt requirements to ensure proper buckle performance in accident conditions. Numerous analytical and laboratory studies have investigated buckle inertial release properties. Studies have repeatedly demonstrated that current buckle designs have inertial release thresholds well above those believed to occur in real-world crashes. Nevertheless, inertial release theories persist. Various conceptual amplification theories, coupled with high magnitude accelerations measured on vehicle frame components are used as support for these release theories.

A generalized MADYMO minor rear crash vehicle model with BioRIDII ATD was developed and validated using the mean response of previously published 12 km/h delta-V rear crash tests. BioRIDII simulation pelvis, thorax and head x-axis accelerations, as well as head y-axis angular acceleration, fell within corridors defining +/- one standard deviation of the mean BioRIDII crash test responses. Peak sagittal plane BioRIDII upper neck forces and moments in the simulation were on par with the mean values observed from the crash tests. After the model was validated for 12 km/h delta-V, the model was further exercised by performing simulations with (1) a Hybrid III 50th percentile occupant and (2) by reducing the pulse by 40% of its original value. Results indicate that this generalized minor rear crash model could be useful in accurately estimating occupant kinematics and kinetics in minor crashes up to at least 12 km/h delta-V as an alternative to expensive and time consuming crash testing.

Hybrid drivetrain systems are becoming increasingly prevalent in Automotive and Commercial Vehicle applications and have also been introduced for the 2009 Formula1 motorsport season. The F1 development has the clear intent of directing technical development in motorsport to impact the key issue of fuel efficiency in mainstream vehicles. In order to promote all technical developments, the type of system (electrical, mechanical, hydraulic, etc) for the F1 application has not been specified. A significant outcome of this action is renewed interest and development of mechanical hybrid systems comprising a high speed composite flywheel and a full-toroidal traction drive Continuously Variable Transmission (CVT). A flywheel based mechanical hybrid has few system components, low system costs, low weight and dispenses with the energy state changes of electrical systems producing a highly efficient and power dense hybrid system.

Compliance with tighter emission regulations has increased the proportion of parasitic weight in commercial vehicles. In turn, the amount of payload must be reduced to comply with transportation weight requirements. A re-design of commercial vehicle components is necessary to decrease the vehicle weight and improve payload capacity. Side rails have traditionally been manufactured from high strength steels, but significant weight reductions can be achieved by substituting steel side rails with 6013 high strength aluminum alloy side rails. Material and stress analyses are presented in this paper in order to understand the effect of manufacturing process on the material's mechanical behavior. Metallographic and tensile test experiments for the 6013-T4 alloy were performed in preparation for residual stress measurements of a punching operation. Punched holes are critical to the function of the side rail and can lead to high stress levels and cracking.

In 2006, there were approximately 23,500 rear-end crashes involving heavy trucks (i.e., gross vehicle weight greater than 4,536 kg). The Enhanced Rear Signaling (ERS) for Heavy Trucks project was developed by the Federal Motor Carrier Safety Administration (FMCSA) to investigate methods to reduce or mitigate those crashes where a heavy truck has been struck from behind by another vehicle. Visual warnings have been shown to be effective, assuming the following driver is looking directly at the warning display or has his/her eyes drawn to it. A visual warning can be placed where it is needed and it can be designed so that its meaning is nearly unambiguous. FMCSA contracted with the Virginia Tech Transportation Institute (VTTI) to investigate potential benefit of additional rear warning-light configurations as rear-end crash countermeasures for heavy trucks.

Predicting AHSS cracking during crash events and forming processes is an enabling technology for AHSS application. Several fracture criteria including MatFEM and Modified Mohr-Coulomb Criterion were developed recently. However, none of them are designed to cover more fracture modes such as bending fracture and tearing fracture with initial damage. A mixed-mode fracture criterion (MMFC) is proposed and developed to capture multiple fracture modes including in-plane shearing fracture, cross-thickness shearing fracture with bending effect and tearing fracture with initial damage. The associated calibration procedure for this criterion is developed. The criterion is implemented in a commercial FEA code and several lab validations are conducted. The results show its promising potential to predict AHSS cracking at large strain conditions.

Accident data show that the head and the chest are the most frequently injured body regions in side impact fatal accidents. Curtain side air bag (CSA) and thorax side air bag (SAB) have been installed by manufacturers for the protection devices for these injuries. In this research, first we studied the recent side impact accident data in Japan and verified that the head and chest continued to be the most frequently injured body regions in fatal accidents. Second, we studied the occupant seating postures in vehicles on the roads, and found from the vehicle's side view that the head location of 56% of the drivers was in line or overlapped with the vehicle's B-pillar. This observation suggests that in side collisions head injuries may occur frequently due to contacts with the B-pillar. Third, we conducted a side impact test series for struck vehicles with and without CSA and SAB.

Accident statistics shows pedestrian accident fatalities as one of the important concerns globally. In view of this, new test protocols for pedestrian safety have been drafted in regulation as well as in consumer group. Also as per new ENCAP requirements, pedestrian safety assessment is used as one of the four assessment criteria's (Adult protection, child safety, pedestrian safety, safety assist) in deciding the overall vehicle safety. Hence today importance of pedestrian safety is perceived as never before in vehicle development program. Basically pedestrian safety evaluation involves subsystem level (head form, upper leg form and lower leg form) impact tests representing human body parts, at specific region on test vehicle with injury limits to decide the severity of impact. In general these injuries are governed by vehicle styling, vehicle stiffness, hard points clearances from vehicle exterior like bonnet, bumper etc.

This paper presents an integrated design method for active trailer steering (ATS) systems of articulated heavy vehicles (AHVs). Of all contradictory design goals of AHVs, two of them, i.e. path-following at low speeds and lateral stability at high speeds, may be the most fundamental and important, which have been bothering vehicle designers and researchers. To tackle this problem, a new design synthesis approach is proposed: with design optimization techniques, the active design variables of ATS systems and passive design variables of trailers can be optimized simultaneously; the ATS controller derived from this approach has two operational modes, one for improving lateral stability at high speeds and the other for enhancing path-following at low speeds. To demonstrate the effectiveness of the proposed approach, it is applied to the design of an ATS system for an AHV with a tractor and a full trailer.

Torsional stiffness properties were developed for both a 53-foot box trailer and a 28-foot flatbed control trailer based on experimental measurements. In order to study the effect of torsional stiffness on the dynamics of a heavy truck vehicle dynamics computer model, static maneuvers were conducted comparing different torsional stiffness values to the original rigid vehicle model. Stiffness properties were first developed for a truck tractor model. It was found that the incorporation of a torsional stiffness model had only a minor effect on the overall tractor response for steady-state maneuvers up to 0.4 g lateral acceleration. The effect of torsional stiffness was also studied for the trailer portion of the existing model.

EuroSID-2 and EuroSID-2re are among the most frequently used side impact dummies in vehicle crash safety. Radioss is one of most widely applied finite element codes for crash safety analysis. To meet the needs of crash safety analysis and to exploit the potential of the Radioss code, a new generation of EuroSID-2 (ES2) and EuroSID-2re (ES2_RE) Radioss dummies was developed at First Technology Safety System (FTSS) in collaboration with Altair. This paper describes in detail the development of the ES2/ES2_RE dummies. Firstly whole dummy meshes were created based on CAD data and intensive efforts were made to obtain penetration/intersection-free models. Secondly FTSS finite element certificate tests at component level were conducted to obtain satisfactory component performances. These tests include the head drop test, the neck pendulum test, the lumbar pendulum test and the thorax drop test [ 1 , 2 ].

A truck-trailer combination is modeled using ADAMS/Car from MSC Software for handling and ride comfort performance simulations. The handling events include a double lane change and lateral roll stability. The ride comfort performance events include several sized half-rounds and various RMS courses. The variables for handling performance evaluation include lateral acceleration, roll angles and tire patch normal loads. The variables for ride performance evaluation are absorbed power and peak acceleration. This study considers the trailer spring stiffness, anti-roll bar and jounce bumper gap as the design variables. Through DOE simulations, we derived the response surface models of various performance variables so that we could consider the performance sensitivities to the design variables.

The ride performance potentials of a prototype torsio-elastic axle suspension for an off-road vehicle were investigated analytically and experimentally. A forestry vehicle was fitted with the prototype suspension at its rear axle to assess its ride performance benefits. Field measurements of ride vibration along the vertical, lateral, fore-aft, roll and pitch axes were performed for the suspended and an unsuspended vehicle, while traversing a forestry terrain. The measured vibration responses of both vehicles were evaluated in terms of unweighted and frequency-weighted rms accelerations and the acceleration spectra, and compared to assess the potential performance benefits of the proposed suspension. The results revealed that the proposed suspension could yield significant reductions in the vibration magnitudes transmitted to the operator's station.

In this paper, we are interested in developing a robust tire-force estimator for heavy duty vehicles. We use a combined model of the articulated vehicle: a yaw plane model for the chassis motion and a vertical plane model for the axles. In the proposed method, we make use of the on-board available sensors to which low-cost sensors are added. In order to optimize the sensors configuration, a robust exact differentiator is used in order to obtain accelerations from the measured velocities. Once the differentiation is obtained, the model is inverted to determine the unknown input forces. The approach is validated by comparing the estimation results to those given by the software simulator prosper .

Prediction of drowsiness based on an objective measure is demanded in machine and vehicle operations, in which human error may cause fatal accidents. Recently, we focused on the pupil which is controlled by the autonomic nervous system, easily and non-invasively observable from the outside of the body. Prior to the large low frequency pupil-diameter fluctuation, which is known to associate with drowsiness, a Gradual Miosis was observed in most subjects. During this miosis period, the subjects were not yet aware of their drowsiness. We have developed a software system which automatically detects the Gradual Miosis in real time.

Far-side occupants are not addressed in current government regulations around the world even though they account for up to 40% of occupant HARM in side impact crashes. Consequently, there are very few crash tests with far-side dummies available to researchers. Sled tests are frequently used to replicate the dynamic conditions of a full-scale crash test in a controlled setting. However, in far-side crashes the complexity of the occupant kinematics is increased by the longer duration of the motion and by the increased rotation of the vehicle. The successful duplication of occupant motion in these crashes confirms that a sled test is an effective, cost-efficient means of testing and developing far-side occupant restraints or injury countermeasures.

For accurately predicting different fracture patterns of the pelvis frequently observed in pedestrian accidents with SUV/Mini-van, human finite element (FE) models have been developed. Although those models with failure representation can predict occurrence or nonoccurrence of fractures, quantitative estimation of probability of fractures is not possible. For human models without failure representation, typically stress or strain of elements is used for fracture prediction. However, numerous elements must be evaluated when fracture location is not predetermined. This study investigated methodology for accurately predicting probability of pelvic fractures using a minimal number of output parameters. The hood edge and upper and lower parts of the bumper were chosen for representing vehicle fronts. These components were modeled using rigid surfaces with the stiffness of them represented by springs, to constitute 3-component models.

Approximately 600,000 fatalities occur each year as a result of pedestrians being impacted by motor vehicles (World Bank, 2008). Previous studies (Heller et al., 2009) have utilized databases such as the National Inpatient Sample (NIS) to gain a more thorough understanding of the common injury patterns that occur in real-world traffic collisions involving pedestrians in the United States. The NIS contains records on five to eight million hospital stays annually and provides a wealth of information regarding injuries to hospitalized pedestrian casualties in the U.S. Because of the large number of applicable records in the NIS and the randomized sampling procedure, the data can be used to complete analyses that are not possible with smaller databases such as the Pedestrian Crash Data Study (PCDS), which is not intended to be statistically representative of pedestrian crashes in general.