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At the initial phase of the construction of the international space station (ISS) water supply will be provided by the systems located in the Russian segment. The paper reviews the systems for water recovery from humidity condensate and urine to be incorporated in the Russian segment of the ISS. The similar systems have been successfully operated on the Mir space station. The updates aim at enhancing system cost-effectiveness and reliability. The system for water recovery from humidity condensate (WRS-C) features an added assembly for the removal of organic contaminants to be catalytically oxidized in an air/liquid flow at ambient temperature and pressure. The system for water reclamation from urine (WRS-U) incorporates a new distillation subsystem based on vacuum distillation with a multistage rotary distiller and a vapor compression or thermoelectric heat pump. The updating of the WRS-C system will enable an increase in the multifiltration bed's life at least two fold.

The paper presents the results of ground and flight (on OSS Mir) tests of an updated purification assembly of the WRS-C system outfitted with a filter-reactor. The tests have proved that the filter-reactor oxidizes effectively basic organic contaminants in humidity condensate including ethyleneglycol to ones that easily undergo sorption, enables the operation of the recovery system in the event of an off-design increase in organic contaminants in condensate and significantly improves the lifetime of the purification assembly. The data obtained confirm a wise selection of the purification assembly hardware for the system for water recovery from humidity condensate WRS-CM for the ISS service module.

As space flights tend to be more prolonged problems of oxygen generation by physicochemical means assume greater importance. The paper deals with the water, electrolysis process, CO2 concentration and processing organisation schemes. Some operational results of the system for electrolysis of aqueous alkali solution and CO2 removal on Mir space station are presented. Expected characteristics of the complex system for oxygen generation from carbon dioxide are considered.

The paper deals with some aspects and results of research in major processes and hardware of a system for hygiene waste water recovery and its architecture concepts. A principal system schematic and its functions on Mir space station are presented. It is shown that physico-chemical means ensure cost-effective recovery with minimum energy demand and resupply which is particulary important for long-duration space missions.

The paper systematizes typical hydrodynamic and heat-and-mass transfer chemical engineering processes realized in water recovery systems. The impact of micro-gravity on the processes is analyzed and general principles of the process organization in gas/liquid fluids are described. As examples, some typical separation processes in a coccurred flow channel with liquid suction through a porous wall, liquid evaporation into a vapour/gas fluid and vapour condensation from the vapour/gas mixture are considered for water recovery systems. A versatile approach based on an extended analogy between friction, heat transfer and mass transfer and on limited relative laws of a boundary layer at the permeable surface is suggested for an analysis and calculation of the friction resistance of a two-phase flow, heat transfer and mass transfer on evaporation and condensation. Recommendations for an analysis of the influence of free convection are made.

This paper deals with water reclamation from humidity condensate and urine schematics and processes realized on orbital space stations Salut and Mir. The results of research in updated processes and schematics for condensate separation, purification and distillation with heat energy recovery are described. It is shown that the processes and hardware make possible to reduce energy demand and the weight of the water recovery systems under operation on space stations.

This paper describes the results of research and tests of different patterns of distillation processes for water reclamation from urine accomplished by NIICHIMMASH in cooperation with other companies. Several typical patterns of evaporation to air flow from water-retentive porous bodies, from the surface confined by capillary/porous membranes and from free liquid surface in rotary units under atmospheric and reduced pressure are analyzed. Relevant condensation processes are reviewed. Performance data for distillation unit of SS MIR system for water reclamation from urine are outlined. The paper highlights the prospects of distillation hardware development.

The paper analyzes and summarizes experience in developing and flight operation of the system for potable water recovery from humidity condensate. The system schematic and its hardware are reviewed. The system performance data on Salut and Mir space stations are presented. Succession to the development of a similar system for the International Space Station (ISS) service module is shown.

A concept of developing a regenerative water management system (RWMS) for first lunar base missions is reviewed. The principal feature of the concept proposed is the maximum possible unification of RWMS for long-duration orbiting station and a lunar base with due regard to possible modification of the hardware for lunar gravity conditions. The paper is based on the expertise in research, development, testing and flight operation of RWMS in Russia. An upgraded RWMS of the International Space Station may be used for first lunar missions.

The paper describes the hardware for potable water produced by processing condensate from reusable spacecraft fuel cells. Gaseous and dissolved hydrogen and alkali are removed from condensate by a sorption/catalytic method under atmospheric pressure. The hardware may be used on spacecraft outfitted with fuel cell-based power plants.

This paper reviews designs of urine distillation systems for spacecraft water recovery. Consideration is given to both air evaporation and vacuum distillation cycles, to the means for improving cycle performance (such as heat pumps, multistaging, and rotary evaporators), and to system concepts offering promise for future development. Vacuum distillation offers lower power consumption, at some increase in system complexity; air evaporation distillation is capable of providing higher water recovery efficiency, which could offset the lower power consumption advantage of vacuum distillation for long-duration missions.

The paper is devoted to consideration of the possible approach to forecasting functioning physico/chemical Regenerative Life Support Systems (RLSS) in regular and off-normal conditions of operation on the basis of methods of mathematical simulation. Prediction of RLSS functioning under operating conditions represents the special interest for the analysis of off-normal situations, caused by development of a resource or presence that or that or of the other of failure of the equipment, or change of external conditions. In the given situations working mechanisms of transfer of mass and energy change not only characteristic and modes of operations of separate apparatus, but also, in a number of cases. The given peculiarities should be taken into account at formation of the formalized descriptions of the RLSS hardware.

A concept of LSS building for planetary stations is suggested on the basis of experience in the development, research and testing of physical/chemical regenerative LSS for long-duration ground-based bio-technical complexes of habitat support and for orbiting space stations. A gradual transition from integrated physical/chemical regenerative LSS to hybrid integrated physical/chemical and bio-technical LSS and finally to integrated bio-technical regenerative LSS, is suggested. It is shown that at all phases of integrated LSS development, the systems based on physical/chemical processes will be critical for correlating the interfaces between the biological components that process the products obtained in the bio-components, and enabling the vitality of integrated LSS under emergency situations. The interface of integrated LSS with base power supply system is outlined.

The paper deals with possible performance enhancement of the system for water reclamation from urine based on a principle of atmospheric distillation. It is shown by way of example using the system operating on Mir that the introduction of heat energy recuperation, an increase in heat-and-mass transfer efficiency on evaporation and the optimization of the air flowrate in the distillation cycle allow a rise in the capacity of the distillation assembly and a reduction in specific energy. The system outfitted with a rotary evaporator/separator and a thermoelectric heat pump is reviewed. The design and experimental data verify the feasibility and benefits of the system updating.

Development of closed life support systems for water recovery, oxygen generation and food processing is achievable in the future. However, currently the possibility of partial reproduction of food components from metabolic products and biocomplex waste should be taken into account when advanced life support system development is under consideration. Studies on carbohydrate synthesis from products of life are of particular interest because carbohydrates hold the first place in terms of mass in the food. The paper discusses possible ways of carbohydrate synthesis by physical/chemical means. Separate stages of a carbohydrate synthesis process are considered.

The Electron-VM Oxygen Generation System (OGS) is a main source of oxygen for crew breathing on the International Space Station (ISS) and the result of updating the Electron-V OGS that has been in successful operation for 17 years on Mir Space Station. The successful accomplishment of a manned flight program primarily has resulted in the stable operation of the system. The paper deals with analysis of off-normal situations related to the operation of the Electron-VM on board ISS. The system switching-off analysis based on the telemetry information processing and the results of the additional tests conducted under flight and ground conditions is performed. A principal cause of system switching-offs is a reduction in the pressure built by the circulating pumps due to ingress of gas bubbles into the suction pipeline. The results of the Electron-VM OGS switching-off analysis and the practical recommendations regarding its prevention are reviewed.

The research conducted at NIICHIMMASH for the past several years in the area of Integrated Life Support System (ILSS) strategy development for technology efficiency analysis and system structure synthesis is reviewed in this paper. This study proposes an generalized efficiency model for ILSS development, which includes global, thermodynamic and local quantitative and qualitative factors. The research resulted in a strategy for the synthesis of ILSS structure based on evolutionary and integral- hypothhetical approaches. This strategy allows development of new system configurations, evaluation of existing ILSS effectiveness and considers decision marker's (DM) preferences. Uncertainty in the initial information about properties of the system or technology has a big influence on DM making decisions about future system appearance. Fuzzy set theory is used to define the uncertainty in the initial information.

This paper reviews a Crew Simulation Model (CSM) for Space Vehicle Integrative Life Support System (ILSS) operation study. It is designed to simulate crew metabolic reaction mass and energy flows in accelerated time mode with each crew member specifics consideration. This CSM formally is based on human body general simulation, which includes main functional systems like: the cardiac-vascular, external respiration, thermal regulation and water/mineral balance. Work and rest time schedules are also considered as well as each crew member presence in a particular module. The CSM considers trace contaminants in metabolic products due to nutrition and environment temperature. This simulations' formal review is shown in the paper as well as formal implementation with computed experiment results. Some of the possible applications are also approached.

This paper reviews the development and testing of the distillation subsystem of water regeneration system from urine (WRS-UM) based on a method of vacuum distillation with a rotary multistage vacuum distiller and a thermal pump. Test results show that with relatively small power consumption the subsystem using rotary three-stage vacuum distiller provides high rates of heat and mass transfer processes, useful productivity and distillate quality. The conducted tests have confirmed that it will be efficient to use the presented system as a part of WRS-UM system in Russian segment of the International Space Station.

The paper deals with description and results of long-term operation of separation and heat-and-mass transfer hardware incorporated in Mir's water recovery systems. Static separators outfitted with hydrophilic capillary/ porous elements, a rotary separator, a through-flow condenser/static separator combination, a membrane evaporator as well as separation and distillation schematics are reviewed. Operational and life performance data are discussed and recommendations for hardware use on ISS are made.