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Technical Paper

Optimizing Seat Belt and Airbag Designs for Rear Seat Occupant Protection in Frontal Crashes

2017-11-13
2016-32-0041
Recent field data have shown that the occupant protection in vehicle rear seats failed to keep pace with advances in the front seats likely due to the lack of advanced safety technologies. The objective of this study was to optimize advanced restraint systems for protecting rear seat occupants with a range of body sizes under different frontal crash pulses. Three series of sled tests (baseline tests, advanced restraint trial tests, and final tests), MADYMO model validations against a subset of the sled tests, and design optimizations using the validated models were conducted to investigate rear seat occupant protection with 4 Anthropomorphic Test Devices (ATDs) and 2 crash pulses.
Technical Paper

A Comprehensive Review of Pedestrian Impact Reconstruction

1987-02-01
2014-01-2828
This paper presents a review on pedestrian impact reconstruction methodology and offers a comprehensive review of the literature. Several types of analyses are discussed which can be used to reconstruct the accident scenario using the facts collected from the scene. Inclusive in this review is the utilization of skid mark analysis, debris analysis, injury/damage match-up, trajectory analysis, nighttime visibility, and alcohol effects. The pedestrian impact reconstruction methodology is illustrated with a real world case example to point out different observations which can provide insight into the pedestrian/vehicle collision reconstruction approach. The literature review provides a broad foundation of information on pedestrian impact reconstruction and can be used to supplement the techniques presented in this paper in areas related to pedestrian impact. Research advances in the area of pedestrian impact reconstruction are also discussed in this paper.
Journal Article

Vehicle Chassis, Body, and Seat Belt Buckle Acceleration Responses in the Vehicle Crash Environment

2009-04-20
2009-01-1246
For over 30 years, field research and laboratory testing has consistently demonstrated that proper utilization of a seat belt dramatically reduces the risk of occupant death or serious injury in motor vehicle crashes. The injury prevention benefits of seat belts require that they remain fastened during collisions. Federal Motor Vehicle Safety Standards and SAE Recommended Practices set forth seat belt requirements to ensure proper buckle performance in accident conditions. Numerous analytical and laboratory studies have investigated buckle inertial release properties. Studies have repeatedly demonstrated that current buckle designs have inertial release thresholds well above those believed to occur in real-world crashes. Nevertheless, inertial release theories persist. Various conceptual amplification theories, coupled with high magnitude accelerations measured on vehicle frame components are used as support for these release theories.
Journal Article

Postural Comfort Inside a Car: Development of an Innovative Model to Evaluate the Discomfort Level

2009-04-20
2009-01-1163
How can car designers evaluate device’s position inside a car today? Today only subjective tests or “reachability” tests are made to assess if a generic user is able to reach devices, but it’s no longer enough. The aim of this study is to identify an instrument (index) that is able to provide a numerical information about the discomfort level connected with a posture that is kept inside a car to reach a device, by this instrument it should be possible not only judge a posture, but also compare different solutions and get rapid and accurate evaluations. In the state of the art there are many indexes developed to evaluate postural comfort (like RULA, REBA and LUBA [3, 4, 5]) but none of them has been realized to evaluate postures’ conditions that can be detected inside a car, so their evaluations cannot be acceptable.
Journal Article

Mechanical Behavior and Failure Mechanism of Nb-Clad Stainless Steel Sheets

2009-04-20
2009-01-1393
Because niobium-clad 304L stainless steel sheets are considered for use as bipolar plates in polymer electrolyte membrane (PEM) fuel cells, their mechanical behavior and failure mechanism are important to be examined. As-rolled and annealed specimens were tested in tension, bending and flattening. The effects of annealing temperature and time on the mechanical behavior and failure mechanism were investigated. Micrographic analyses of bent and flattened specimens showed that the as-rolled specimens have limited ductility and that the annealed specimens can develop an intermetallic layer of thickness of a few microns. The annealed specimens failed due to the breakage of intermetallic layer causing localized necking and the subsequent failure of Nb layer. The springback angles of the as-rolled and annealed specimens were also obtained from guided-bend tests.
Journal Article

The Poisoning and Desulfation Characteristics of Iron and Copper SCR Catalysts

2009-04-20
2009-01-0900
A laboratory study was performed to assess the effects of SO2 poisoning on the NOx conversion of iron (Fe) and copper (Cu) SCR catalysts. Thermally aged samples of the catalysts were poisoned with SO2 under lean conditions. At various times during the poisonings, the samples were evaluated for NOx conversion with NO and NH3 using lean temperature ramps. The low temperature NOx conversions of both catalysts decreased by 10 to 20% after 1 to 4 hours of poisoning but were stable with continued exposure to the SO2. The poisoned Cu SCR catalyst could be desulfated repeatedly with 5 minutes of lean operation at 600°C. Initially, the poisoned Fe SCR catalyst required 5 minutes of lean operation at 750°C to recover its maximum NOx conversion.
Journal Article

Biomechanical Evaluation of Headwear System Prototypes using Digital Human Modeling

2009-06-09
2009-01-2267
Digital human modeling allows for the evaluation of equipment designs before physically building and testing prototypes. This paper presents an example of how digital human modeling was used to perform biomechanical studies on four new designs for future infantry headwear systems. Range of Motion (ROM) and cervical spine forces and moments were compared using static and dynamic simulations in a virtual environment. Results confirmed that headwear system prototypes with optimal overall mass and Centre of Mass (CM) location, as determined by previous human subject trials, exerted the least amount of biomechanical loading. Facial protection was favorable when considering forces and moments in the cervical spine, however when considering ROM, the rigid prototype mandible guards used in this evaluation are not recommended. The shape of a more accommodating mandible guard was developed, and the option to remove facial protection for some tasks was recommended.
Journal Article

Validation Study of a Generalized Minor Rear Vehicle Crash MADYMO Model Utilizing Real World Data

2009-06-09
2009-01-2264
A generalized MADYMO minor rear crash vehicle model with BioRIDII ATD was developed and validated using the mean response of previously published 12 km/h delta-V rear crash tests. BioRIDII simulation pelvis, thorax and head x-axis accelerations, as well as head y-axis angular acceleration, fell within corridors defining +/- one standard deviation of the mean BioRIDII crash test responses. Peak sagittal plane BioRIDII upper neck forces and moments in the simulation were on par with the mean values observed from the crash tests. After the model was validated for 12 km/h delta-V, the model was further exercised by performing simulations with (1) a Hybrid III 50th percentile occupant and (2) by reducing the pulse by 40% of its original value. Results indicate that this generalized minor rear crash model could be useful in accurately estimating occupant kinematics and kinetics in minor crashes up to at least 12 km/h delta-V as an alternative to expensive and time consuming crash testing.
Journal Article

The Acoustic Impedance of a Wide Side Branch Orifice: Experimental Determination Using Three-Port Methodology

2009-05-19
2009-01-2043
The acoustic impedance of a circular, confined, side branch orifice subjected to grazing flow is studied. Two geometries are tested. In both geometries, the side branch dimension is of the same order as that of the main duct. The system is viewed as an acoustic three-port, whose passive properties are described by a system matrix. The impedance is studied with the acoustic field incident at different ports, which is shown to influence the results significantly. When excited from the leading edge or from the side branch, an interaction of the hydrodynamic and acoustic fields is triggered, while excitation from the trailing edge does not trigger such an interaction. For both the resistance and the reactance (here expressed as an end correction) the results vary in the three possible excitation cases. In the quasi-stationary limit the resistance is given by a loss coefficient times the Mach number, and the end correction collapses to a single value.
Journal Article

Status of Developing a Near Real-Time Capability for Estimating Space Radiation Exposure Using EMMREM

2009-07-12
2009-01-2340
The central objective of the Earth-Moon-Mars Radiation Environment Module (EMMREM) project is to develop and validate a numerical module for completely characterizing time-dependent radiation exposure in the Earth-Moon-Mars and Interplanetary space environments. An important step in the process of building this system is the development of the interfaces between EMMREM's internal components, many of which have existed previously as stand-alone simulation codes. This work specifically discusses the development and implementation of the interface, primarily using the Perl scripting language, between two input data set generators, one of which describes the space radiation environment at some desired location, and a space radiation transport and shielding code, BRYNTRN, that provides estimates at fairly short time intervals of dose and dose equivalent behind shielding.
Journal Article

Testing of a Plastic Melt Waste Compactor Designed for Human Space Exploration Missions

2009-07-12
2009-01-2363
Significant progress has been made at NASA Ames Research Center in the development of a heat melt compaction device called the Plastic Melt Waste Compactor (PMWC). The PMWC was designed to process wet and dry wastes generated on human space exploration missions. The wastes have a plastic content typically greater than twenty percent. The PMWC removes the water from the waste, reduces the volume, and encapsulates it by melting the plastic constituent of the waste. The PMWC is capable of large volume reductions. The final product is compacted waste disk that is easy to manage and requires minimal crew handling. This paper describes the results of tests conducted using the PMWC with a wet and dry waste composite that was representative of the waste types expected to be encountered on long duration human space exploration missions.
Journal Article

Disturbance of Electronics in Low-Earth Orbits by High Energy Electron Plasmas

2009-07-12
2009-01-2339
Electrical disturbances caused by charging of cables in spacecraft can impair electrical systems for long periods of time. The charging originates primarily from electrons trapped in the radiation belts of the earth. The model Space Electrons Electromagnetic Effects (SEEE) is applied in computing the transient charge and electric fields in cables on spacecraft at low to middle earth altitudes. The analysis indicated that fields exceeding dielectric breakdown strengths of common dielectric materials are possible in intense magnetic storms for systems with inadequate shielding. SEEE also computes the minimal shielding needed to keep the electric fields below that for dielectric breakdown.
Journal Article

Analyses of Several Space Radiation-Mitigating Materials: Computational and Experimental Results

2009-07-12
2009-01-2338
Long-term exposure to the space radiation environment poses deleterious effects to both humans and space systems. The major sources of the radiation effects come from high energy galactic cosmic radiation and solar proton events. In this paper we investigate the radiation-mitigation properties of several shielding materials for possible use in spacecraft design, surface habitats, surface rovers, spacesuits, and temporary shelters. A discussion of the space radiation environment is presented in detail. Parametric radiation shielding analyses are presented using the NASA HZETRN 2005 code and are compared with ground-based experimental test results using the Loma Linda University Proton Therapy facility.
Journal Article

Development of the Second Generation International Space Station (ISS) Total Organic Carbon Analyzer (TOCA)

2009-07-12
2009-01-2393
The second generation International Space Station (ISS) Total Organic Carbon Analyzer's (TOCA) function is to monitor concentrations of Total Organic Carbon (TOC) in ISS water samples. TOC is one measurement that provides a general indication of overall water quality by indicating the potential presence of hazardous chemicals. The data generated from the TOCA is used as a hazard control to assess the quality of the reclaimed and stored water supplies on-orbit and their suitability for crew consumption. This paper details the unique ISS Program requirements, the design of the ISS TOCA, and a brief description of the on-orbit concept-of-operations. The TOCA schematic will be discussed in detail along with specific information regarding key components.
Journal Article

Results of the Particulate Contamination Control Trade Study for Space Suit Life Support Development

2009-07-12
2009-01-2373
As the United States makes plans to return astronauts to the moon and eventually send them on to Mars, designing the most effective, efficient, and robust spacesuit life support system that will operate successfully in dusty environments is vital. Some knowledge has been acquired regarding the contaminants and level of infiltration that can be expected from lunar and Mars dust, however, risk mitigation strategies and filtration designs that will prevent contamination within a spacesuit life support system are yet undefined. A trade study was therefore initiated to identify and address these concerns, and to develop new requirements for the Constellation spacesuit element Portable Life Support System. This trade study investigated historical methods of controlling particulate contamination in spacesuits and space vehicles, and evaluated the possibility of using commercial technologies for this application. The trade study also examined potential filtration designs.
Journal Article

Developing Abrasion Test Standards for Evaluating Lunar Construction Materials

2009-07-12
2009-01-2377
Operational issues encountered by Apollo astronauts relating to lunar dust were catalogued, including material abrasion that resulted in scratches and wear on spacesuit components, ultimately impacting visibility, joint mobility and pressure retention. Standard methods are being developed to measure abrasive wear on candidate construction materials to be used for spacesuits, spacecraft, and robotics. Calibration tests were conducted using a standard diamond stylus scratch tip on the common spacecraft structure aluminum, Al 6061-T6. Custom tips were fabricated from terrestrial counterparts of lunar minerals for scratching Al 6061-T6 and comparing to standard diamond scratches. Considerations are offered for how to apply standards when selecting materials and developing dust mitigation strategies for lunar architecture elements.
Journal Article

Sustained Salad Crop Production Requirements for Lunar Surface

2009-07-12
2009-01-2381
A long-duration lunar outpost will rely entirely upon imported or preserved foods to sustain the crew during early Lunar missions. Fresh, perishable foods (e.g. salad crops) would be consumed by the crew soon after delivery by the re-supply missions, and can provide a supplement to the diet rich in antioxidants (bioprotectants) that would serve as a countermeasure to radiation exposure. Although controlled environment research has been carried out on the growth of salad crops under a range of environmental conditions, there has been no demonstration of sustainable production in a flight-like system under conditions that might be encountered in space. Several fundamental challenges that must be overcome in order to achieve sustained salad crop production under the power, volume and mass constraints of early Lunar outposts include; growing multiple species, sustaining productivity through multiple plantings, and minimizing time for crew operations.
Journal Article

Effects of Chemical Components and Manufacturing Process of Cast Iron Brake Disc on its Resonant Frequency Variation

2009-10-11
2009-01-3030
Many engineers have been working to reduce brake noise in many ways for a long time. So far, a progress has been made in preventing and predicting brake noise. Nevertheless, there are some discrepancies of brake noise generation propensity between testing for the prototype and the production. As known in general, the reason for this unpredicted brake noise occurrence in production is partly due to the variation of the resonant frequency, material and the other unpredictable or unmanageable variations of the components in a brake system. In this paper, effects of chemical components and casting process of gray iron brake disc on its resonant frequency variation have been studied. Especially this paper is focused on the variation in material aspects and manufacturing parameters during disc casting in usual production condition. And their effects are investigated by the variation of out-of-plane modal resonant frequency.
Journal Article

Genesis of the Third-Body at the Pad-Disc Interface: Case Study Of Sintered Metal Matrix Composite Lining Material

2009-10-11
2009-01-3053
During braking, third-body flows and layers govern friction mechanisms, which are fully responsible of the friction coefficient and wear. In the context of development of brake friction pairs, the involved tribological circuit has to be well understood and mastered. This paper concerns a sintered metal matrix composite used for TGV very high speed train. A series of low-energy stop brakings allows a detailed study of the third-body formation at the pad-disc contact. The pin surface is observed after each test. The evolution of the rubbing-area expansion all along the series is explained, and the friction behaviour, typical of the studied friction material, is related to the formation of a well-established third body at the pad-disc interface.
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