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Electromechanical Braking System (EMB) stops the wheel by motor and related enforce mechanism to drive braking pads to clamp the friction plate. It is compact in sized as well as faster in response, which solves the issue of potential leakage and slows response of traditional hydraulic brake system. The institutions at home and abroad have put forward all kinds of new structural schemes of EMB. At present, there are various EMB structural schemes, but the analysis and evaluation of these schemes are relatively few. In this paper, on the basis of a large number of research, the EMB actuator is modular decomposed according to function ,then the parametric 3D model library of each function module is established. According to brake requirements of the target vehicle, a development platform is set up to match EMB actuator structure scheme quickly.

In the process of ABS control, the Anti-lock braking system (ABS) of the vehicle adjusts the wheel cylinder brake pressure through the hydraulic actuator so as to control the movement of the wheel. The high-speed on-off valve (HSV) is the key components of the Anti-lock braking system. HSV affects the performance of the hydraulic actuator and the valve response characteristics affects the Anti-lock braking system pressure response as well as braking effect. In this paper, the electromagnetic field theory and flow field theory of HSV are analyzed, and simulation analysis of electromagnetic field characteristics of HSV is done by ANSYS. Combined with the ANSYS analysis results, a precise physical model of HSV is constructed in AMESim. Meanwhile, the valve response characteristics are analyzed. Moreover, the influence of different wheel cylinder diameter and PWM carrier frequency on hydraulic braking force characteristics are analyzed.

With the objective to regulate hydraulic pressure accurately by controlling high speed on-off valve (HSV), finite element models are parameterized based on measured parameters of an ABS hydraulic actuator unit (HCU). The data that reflects transient electromagnetic characteristics of HSV is selected with finite element numerical simulation. Taking full advantage of those data, accurate physical models of HSV are built with other parts of hydraulic braking system. Then a new system structure is proposed to control hydraulic pressure. Not only do simulation results show ideal control effect, but also hydraulic braking system can be controlled under arbitrary input signal. Accordingly, hydraulic braking force can achieve fine regulation. Finally, the hydraulic braking system is utilized to design antilock brake control system for four-wheel-drive electric vehicle with electro-hydraulic braking. That kind of system is established on the basis of hierarchical control structure.