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Standard

SPECIFICATION FOR TESTING GAS DISCHARGE LIGHT SOURCE SUBSYSTEM

2007-10-08
HISTORICAL
USCAR27
This specification is a general level subsystem light source specification that establishes test requirements of a Gas Discharge Light Source (GDLS) subsystem for use on passenger vehicles. The completed test data to this test specification is intended to be provided to the OEM by the Tier one lamp set maker as part of the lamp assembly PPAP. Re-testing shall be required if any portion of the approved GDLS experiences a design, manufacturing or component change. This document shall be applied to systems that meet the requirements for design, performance and validation established by government standards. The subsystem is defined as the ballast, igniter and light source and shall be tested as a subsystem and considered one test sample for the entire test sequence. A failure of any component in the test sample shall constitute a failure of the entire sample. Substitution or replacement of only the light source shall be allowed during testing.
Standard

STANDARD FOR IN-TANK ELECTRIC FUEL PUMPS

1999-08-15
HISTORICAL
USCAR13
This standard covers the operational characteristics, environment, durability procedures, and test procedures for in-tank electric fuel pumps for automotive gasoline applications. Specific performance and test criteria used in conjunction with this procedure are specified on the pump drawing. Particular sections of this document may be required for all applications. This standard is intended to evaluate specific characteristics as a supplement to normal material inspections, dimensional checking, and in-process controls, and should in no way adversely influence other inspection operations.
Standard

Automotive Grade Coaxial Cable Performance Specification

2006-01-02
HISTORICAL
USCAR29
This document specifies dimensional, functional and visual requirements for Automotive grade coaxial cable. This material will be designated AG for general-purpose automotive applications or AG LL for low loss applications. It is the responsibility of the user of this cable to verify the suitability of the selected product (based on dimensional, mechanical, electrical and environmental requirements) for its intended application. It is the responsibility of the supplier to retain and maintain records as evidence of compliance to the requirements detailed in this standard.
Standard

AUTOMOTIVE GRADE COAXIAL CABLE PERFORMANCE SPECIFICATION

2022-03-15
CURRENT
USCAR29-1
This document specifies dimensional, functional and visual requirements for Automotive grade coaxial cable. This material will be designated AG for general-purpose automotive applications or AG LL for low loss applications. It is the responsibility of the user of this cable to verify the suitability of the selected product (based on dimensional, mechanical, electrical and environmental requirements) for its intended application. It is the responsibility of the supplier to retain and maintain records as evidence of compliance to the requirements detailed in this standard.
Standard

LEAD-FREE SOLDER VALIDATION TEST PLAN

2020-11-19
CURRENT
USCAR40-2
This guideline is applicable to existing lead solder production products that will change to lead-free solder processes to meet the ELV Directive 2000/53/EC Annex II, exemption 8B requirements. This guideline is applicable to similar products used by multiple OEM's that have the same manufacturing processes / equipment. The intent is to streamline the supplier’s environmental testing via common qualification to reduce timing, quantities, and costs.
Standard

Lead-Free Solder Validation Test Plan

2015-04-22
HISTORICAL
USCAR40-1
This guideline is applicable to existing lead solder production products that will change to lead-free solder processes to meet the ELV Directive 2000/53/EC Annex II, exemption 8B requirements. This guideline is applicable to similar products used by multiple OEM's that have the same manufacturing processes / equipment. The intent is to streamline the supplier’s environmental testing via common qualification to reduce timing, quantities, and costs.
Standard

LEAD-FREE SOLDER VALIDATION TEST PLAN

2011-04-01
HISTORICAL
USCAR40
This guideline is applicable to existing lead solder production products that will change to lead-free solder processes to meet the ELV Directive 2000/53/EC Annex II, exemption 8B requirements. This guideline is applicable to similar products used by multiple OEM's that have the same manufacturing processes / equipment. The intent is to streamline the supplier’s environmental testing via common qualification to reduce timing, quantities, and costs.
Standard

PERFORMANCE SPECIFICATION FOR CABLE-TO-TERMINAL ELECTRICAL CRIMPS

2002-05-31
HISTORICAL
USCAR21
In any intended vehicle application, if the products covered by this specification are, or may be, subjected to conditions beyond those described in this document, they must pass special tests simulating the actual conditions to be encountered before they can be considered acceptable for actual vehicle application. Products certified by their supplier as having passed specific applicable portions of this specification are not to be used in applications where conditions may exceed those for which the product has been satisfactorily tested. The Authorized Person is the final authority as to what tests are to be performed on his or her parts and for what purpose these tests are required. He or she is also the final authority for resolving any questions related to testing to this specification and to authorizing any deviations to the equipment or procedures contained in this specification.
Standard

PERFORMANCE SPECIFICATION FOR CABLE-TO-TERMINAL ELECTRICAL CRIMPS

2004-04-30
HISTORICAL
USCAR21-1
In any intended vehicle application, if the products covered by this specification are, or may be, subjected to conditions beyond those described in this document, they must pass special tests simulating the actual conditions to be encountered before they can be considered acceptable for actual vehicle application. Products certified by their supplier as having passed specific applicable portions of this specification are not to be used in applications where conditions may exceed those for which the product has been satisfactorily tested. The Authorized Person is the final authority as to what tests are to be performed on his or her parts and for what purpose these tests are required. He or she is also the final authority for resolving any questions related to testing to this specification and to authorizing any deviations to the equipment or procedures contained in this specification.
Standard

PERFORMANCE SPECIFICATION FOR CABLE-TO-TERMINAL ELECTRICAL CRIMPS

2008-10-20
HISTORICAL
USCAR21-2
In any intended vehicle application, if the products covered by this specification are, or may be, subjected to conditions beyond those described in this document, they must pass special tests simulating the actual conditions to be encountered before they can be considered acceptable for actual vehicle application. Products certified by their supplier as having passed specific applicable portions of this specification are not to be used in applications where conditions may exceed those for which the product has been satisfactorily tested. The Authorized Person is the final authority as to what tests are to be performed on his or her parts and for what purpose these tests are required. He or she is also the final authority for resolving any questions related to testing to this specification and to authorizing any deviations to the equipment or procedures contained in this specification.
Standard

PERFORMANCE SPECIFICATION FOR AUTOMOTIVE RF CONNECTOR SYTEMS

2002-02-22
HISTORICAL
USCAR17
Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors and components for coaxial cable connection systems (hereafter referred to as RF connectors) in road vehicle applications. The intent of this specification is to qualify RF connectors that operate at frequencies greater than 200 MHz. This specification does not apply to single conductor wire or twisted pair connection systems. The RF connection system will be qualified for specific coaxial cable; the qualified coaxial cable and frequency range of interest must be listed on the connector drawing. Changing coaxial cable necessitates re-qualification. This specification is a supplement to the SAE/USCAR-2 Performance Standard for Automotive Electrical Connector Systems and all requirements herein must be met in addition to all requirements of SAE/USCAR-2, unless otherwise specified.
Standard

PERFORMANCE SPECIFICATION FOR AUTOMOTIVE RF CONNECTOR SYSTEMS

2002-11-18
HISTORICAL
USCAR17-1
Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors and components for coaxial cable connection systems (hereafter referred to as RF connectors) in road vehicle applications. The intent of this specification is to qualify RF connectors that operate at frequencies greater than 200 MHz. This specification does not apply to single conductor wire or twisted pair connection systems. The RF connection system will be qualified for a specific coaxial cable; the qualified coaxial cable and frequency range of interest must be listed on the connector drawing. Changing coaxial cable necessitates re-qualification.
Standard

USCAR INFLATOR TECHNICAL REQUIREMENTS AND VALIDATION

2004-06-24
HISTORICAL
USCAR24
This specification establishes the performance, and validation requirements for the inflator assembly used in airbag modules. Pretensioners are covered only in respect to their effluents as included in Section 3.2.3, Effluents and their autoignition performance as included in Section 3.2.5, Autoignition, High Temperature Oven Performance/Autoignition of Heat Aged Inflators
Standard

USCAR INFLATOR TECHNICAL REQUIREMENTS AND VALIDATION

2013-04-30
HISTORICAL
USCAR24-2
This specification establishes the performance, and validation requirements for the inflator assembly used in airbag modules. Seatbelt Pretensioners are covered as a reference only.
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