Search Results

Significant progress has been made at NASA Ames Research Center in the development of a heat melt compaction device called the Plastic Melt Waste Compactor (PMWC). The PMWC was designed to process wet and dry wastes generated on human space exploration missions. The wastes have a plastic content typically greater than twenty percent. The PMWC removes the water from the waste, reduces the volume, and encapsulates it by melting the plastic constituent of the waste. The PMWC is capable of large volume reductions. The final product is compacted waste disk that is easy to manage and requires minimal crew handling. This paper describes the results of tests conducted using the PMWC with a wet and dry waste composite that was representative of the waste types expected to be encountered on long duration human space exploration missions.

The Lightweight Contingency (LWC) Urine System is a contingency urine recovery system that produces a liquid food product. It does this on an individual (personal) basis thus removing the concerns associated with shared urine recycle. The system uses activated carbon treatment followed by forward osmosis (FO) to provide a hydration and electrolyte fluid (a sports drink) for crew consumption. The system hardware consists of an initial urine collection device containing an activated carbon matrix. This is followed by transfer of the treated urine into an FO membrane treatment cell. The FO treatment cell consists of a 2 L plastic bag. This FO bag is a robustly constructed intravenous (IV) surgical fluid drip bag equipped with input and output ports and an internally mounted cellulose triacetate membrane. All components are light weight disposable plastic, the system is potentially wearable, and it uses no electrical power.

The Vapor Phase Catalytic Ammonia Removal (VPCAR) system is being developed to recycle water for future NASA Exploration Missions [1,2,3,4,5]. Reduced gravity testing of the VPCAR System has been initiated to identify any potential problems with microgravity operation. Two microgravity testing campaigns have been conducted on NASA's C-9B Reduced Gravity Aircraft. These tests focused on the fluid dynamics of the unit's Wiped-Film Rotating Disk (WFRD) evaporator. The experiments used a simplified system to study the process of forming a thin film on a rotating disk. The configuration simulates the application of feed in the VPCAR's WFRD evaporator. The first round of aircraft testing, which was completed in early 2006, indicated that a problem with microgravity operation of the WFRD existed. It was shown that in reduced gravity the VPCAR wiper did not produce a uniform thin film [6]. The film was thicker near the axis of rotation where centrifugal forces are small.

The Vapor Phase Catalytic Ammonia Removal (VPCAR) technology has been previously discussed as a viable option for the Exploration Water Recovery System. This technology integrates a phase change process with catalytic oxidation in the vapor phase to produce potable water from exploration mission wastewaters. A developmental prototype VPCAR was designed, built and tested under funding provided by a National Research Announcement (NRA) project. The core technology, a Wiped Film Rotating Device (WFRD) was provided by Water Reuse Technologies under the NRA, whereas Hamilton Sundstrand Space Systems International performed the hardware integration and acceptance test of the system. Personnel at the Ames Research Center performed initial systems test of the VPCAR using ersatz solutions. To assess the viability of this hardware for Exploration Life Support (ELS) applications, the hardware has been modified and tested at the MSFC ECLS Test Facility.

Direct osmotic concentration (DOC) is a membrane treatment process for reclamation of space craft wastewater. It incorporates a novel system architecture that includes a forward osmosis (FO) and reverse osmosis (RO) subsystem for hygiene (gray) water, and a membrane distillation subsystem for the treatment of urine and humidity condensate. The products of these subsystems are combined and then post-treated by a catalytic oxidation subsystem. This paper documents progress made during the second year of a three year Rapid Technology Development Team (RTDT) effort.

The initial concepts and construction of a three layered, water-absorbent, zero-G, compactor trash bag will be described. This bag is composed of an inner wicking layer, a middle absorbent layer, and an outer containment layer. The primary properties of the wicking layer are the fast adsorption of any free liquid released within the trash bag and the lateral spreading of this liquid around the interior of the bag. The absorbent layer sequesters and stores the liquid captured by the wicking layer. It need not be as fast acting as the wicking layer, but has to have a much larger capacity. The containment layer allows for handling of the bag without worry of releasing the contents. The combined strength of the three layers needs to be sufficient to withstand the forces exerted by the compactor.

Terraforming of Mars is the long-term goal of colonization of Mars. However, this process is likely to be a very slow process and conservative estimates involving a synergetic, technocentric approach suggest that it may take around 10,000 years before the planet can be parallel to that of Earth and where humans can live in open systems (Fogg, 1995). Hence, for the foreseeable future, any missions will require habitation within small confined habitats with high biomass to atmospheric mass ratios, thereby requiring that all wastes be recycled. Processing of the wastes will ensure predictability and reliability of the ecosystem and reduce resupply logistics. Solid wastes, though smaller in volume and mass than the liquid wastes, contain more than 90% of the essential elements required by humans and plants.

Renewable energy sources and their integration with other power sources to support remote communities is of interest for Mars applications as well as Earth communities. The NSF, NASA, and DOE have been jointly supporting development of a 100 kW cold weather wind turbine through grants and SBIR's independently managed by each agency but coordinated by NASA. The NSF grant is specific to address issues associated with the South Pole Application and a 3 kW direct drive unit is currently being tested there in support of the development of the 100 kW unit. An NREL contract is focused on development of the 100 kW direct drive generator. The NASA SBIR is focused on development of the 100 kW direct drive wind turbine.

The future of manned space exploration will be determined through a process which balances the innate need of humanity to explore its surroundings and the costs associated with accomplishing these goals. For NASA this balance is derived from economics and budgetary constraints that hold it accountable for the expenditure of public funds. These budgetary realities demand a reduction in cost and expenditures of exploration and research activities. For missions venturing out to the edge of habitability, the development of cost effective life support approaches will have a significant influence on mission viability. Over the past several years a variety of mission scenarios for Lunar and Mars missions have been developed. The most promising of these attempt to provide basic mission requirements at a minimum cost. As a result these missions are extremely power limited.

This paper compares four potential water treatment systems in the context of their applicability to a Mars transit vehicle mission. The systems selected for evaluation are the International Space Station system, a JSC bioreactor-based system, the vapor phase catalytic ammonia removal system, and the direct osmotic concentration system. All systems are evaluated on the basis of their applicability for use in the context of the Mars Reference Mission. Each system is evaluated on the basis of mass equivalency. The results of this analysis indicate that there is effectively no difference between the International Space Station system and the JSC bioreactor configurations. However, the vapor phase catalytic ammonia removal and the direct osmotic concentration systems offer a significantly lower mass equivalency (approximately 1/7 the ISS or bioreactor systems).

A Microwave Enhanced Freeze Drying Solid Waste (MEFDSW) processor was delivered to NASA-Ames Research Center by Umpqua Company having been funded through a Small Business Innovative Research Phase II program. The prototype hardware was tested for its performance characteristics and for its functionality with the primary focus being the removal of water from solid wastes. Water removal from wastes enables safe storage of wastes, prevents microbes from growing and propagating using the waste as a substrate and has potential for recovery and reuse of the water. Other objectives included measurements of the power usage and a preliminary estimate of the Equivalent System Mass (ESM) value. These values will be used for comparison with other candidate water removal technologies currently in development.

Direct osmotic concentration (DOC) is an integrated membrane treatment process designed for the reclamation of spacecraft wastewater. The system includes forward osmosis (FO), membrane evaporation, reverse osmosis (RO) and an aqueous phase catalytic oxidation (APCO) post-treatment unit. This document describes progress in the third year of a four year project to advance hardware maturity of this technology to a level appropriate for human rated testing. The current status of construction and testing of the final deliverable is covered and preliminary calculations of equivalent system mass are funished.

The Vapor Phase Catalytic Ammonia Removal (VPCAR) Technology has undergone long duration testing at MSFC. The results of this testing revealed several areas in which the VPCAR Technology could be improved and those improvements are summarized here. These improvements include the replacement of several parts with units that are more durable, redesign of several pieces which proved to have mechanical weaknesses, and incorporation of some new designs in order to prevent other potential problems.

Water is of critical importance to space missions due to crew needs and the cost of supply. To control mission costs, it is essential to recycle water from all available wastes - both solids and liquids. Water recovery from liquid water wastes has already been accomplished on space missions. For instance, a Water Recycling System (WRS) is currently operational on the International Space Station (ISS). It recovers water from urine and humidity condensate and processes it to potable water specifications. However, there is more recoverable water in solid wastes such as uneaten food, wet trash, feces, paper and packaging material, and brine. Previous studies have established the feasibility of obtaining a considerable amount of water and oxygen from these wastes (Pisharody et al, 2002; Fisher et al, 2008; Wignarajah et al, 2008).

The success of physico-chemical waste processing and resource recovery technologies for life support application depends partly on the ability of gas clean-up systems to efficiently remove trace contaminants generated during the process with minimal use of expendables. Highly purified metal-impregnated carbon nanotubes promise superior performance over conventional approaches to gas clean-up due to their ability to direct the selective uptake gaseous species based both on the nanotube’s controlled pore size, high surface area, and ordered chemical structure that allows functionalization and on the nanotube’s effectiveness as a catalyst support material for toxic contaminants removal. We present results on the purification of single walled carbon nanotubes (SWCNT) and efforts at metal impregnation of the SWCNT’s.

For wastewater treatment applications, membrane processes are known to provide excellent treatment but are subject to failure due to membrane fouling. The Direct Osmotic Concentration (DOC) system evaluated in this study provides a membrane based primary treatment process capable of overcoming this problem. A full scale test apparatus containing full scale test module membrane cells has been developed and has undergone preliminary testing that provides a basis for comparison with other primary water recycle process concepts. This study confirms and extends the initial testing of this hardware and determines the required improvements to the existing test mo dules. These improvements, in addition to future testing, are intended to complete the validation of the concept and mature the hardware to the point that human rated test equipment design and development can be based directly on the test module derived data.

The Rotating Disk Analytical System (R-DAS) is an in-situ, bio-analytical technology, which utilizes a micro-fluidic disk with similar form factor as an audio compact disc to enhance and augment microgravity-based cellular and molecular biology research. The current micro-fluidic assay performs live cell/dead cell analysis using fluorescent microscopy. Image acquisition and analysis are performed for each of the selected microscope slide windows. All images are stored for later download and possible further post analysis. The flight version of the R-DAS will occupy a double mid-deck shuttle locker or one quarter of an ISS rack. The control system for the R-DAS consists of a set of interactive software components. These components interact with one another to control disk rotation, vertical and horizontal stage motion, sample incubation, image acquisition and analysis, and human interface.

The purification of waste water is a critical element of any long-duration space mission. The Vapor Phase Catalytic Ammonia Removal (VPCAR) system offers the promise of a technology requiring low quantities of expendable material that is suitable for exploration missions. NASA has funded an effort to produce an engineering development unit specifically targeted for integration into the NASA Johnson Space Center's Integrated Human Exploration Mission Simulation Facility (INTEGRITY) formally known in part as the Bioregenerative Planetary Life Support Test Complex (Bio-Plex) and the Advanced Water Recovery System Development Facility. The system includes a Wiped-Film Rotating-Disk (WFRD) evaporator redesigned with micro-gravity operation enhancements, which evaporates wastewater and produces water vapor with only volatile components as contaminants. Volatile contaminants, including organics and ammonia, are oxidized in a catalytic reactor while they are in the vapor phase.

An energy-efficient lyophilization technique is being developed to recover water from highly contaminated spacecraft waste streams. In the lyophilization process, water in an aqueous waste is frozen and then sublimed, separating the waste into a dried solid material and liquid water. This technology is ideally suited to applications such as the Mars Reference Mission, where water recovery rates approaching 100% are desirable but production of CO2 is not. Candidate wastes include feces, concentrated brines from water processors, and other solid wastes that contain water. To operate in microgravity, and to minimize power consumption, thermoelectric heat pumps can be used in place of traditional fluid cycle heat pumps. A mathematical model of a thermoelectric lyophilizer is described and used to generate energy use and processing rate estimates.