Search Results

Improving idle sound quality as well as reducing idle noise level is increasingly demanded for diesel engines. Therefore, unusual noise occurrence at idle is a serious problem, and the noise must be removed. This paper describes the characteristics and mechanism of ticking noise that is unusual noise radiated from the journal bearing of the camshaft at low idle speeds, based on the mechanism of cavitation in oil film existing between the journal and bearing.

The noise of diesel engines operating at low idle is an important noise evaluation criterion in both commercial vehicles and passenger cars. At low idle, a quiet, pleasant noise is required. Accordingly, unusual noise occurrence at low speed is a serious problem, and the noise must be prevented. In this paper, characteristics of the stick-slip noise, which is an unusual noise that radiates from the oil seal at low idle and the generating mechanism of the stick-slip noise in the six-cylinder-inline diesel engine are discussed. In addition, a method to prevent the stick-slip noise is presented.

In recent years, Nearfield Acoustical Holography (NAH) has been used to identify stationary vehicle exterior noise sources. However that application has usually been limited to individual components. Since powertrain noise sources are hidden within the engine compartment, it is difficult to use NAH to identify those sources and the associated partial field that combine to create the complete exterior noise field of a motor vehicle. Integrated Nearfield Acoustical Holography (INAH) has been developed to address these concerns: it is described here. The procedure entails sensing the sources inside the engine compartment by using an array of reference microphones, and then calculating the associated partial radiation fields by using NAH. In the second part of this paper, the use of farfield arrays is considered. Several array techniques have previously been applied to identify noise sources on moving vehicles.

A numerical analysis method is developed for predicting the pressure fluctuations on the front side window surface, aiming at the elucidation of the external aerodynamic flow structure about the front pillar of a road vehicle. The simulated results are assessed by comparison with the acoustic theory and reveal fairly well the dependence of the predicted surface pressure fluctuations upon the vehicle cruising speed with the sixth power law. The features of three dimensional vortical flow are clarified from the analysis of the simulated results, indicating the strong relationship between the vortical formation and the external pressure fluctuations on the front side window surface. The external pressure fluctuations seem to be strongly related to the vortex breakdown during its interaction with the front side window and the roof-side window junction.

Vibration behavior of a crankshaft in operation is complicated and difficult to simulate because of oil effects on journals, coupled vibration of crankshaft system parts, combustion and inertia acting on the crankshaft. Particularly, the stiffness and damping of oil film vary with crank angles and thus the numerical analysis must deal with nonlinear vibration. This oil film effects also diversify the vibration modes of the crankshat; the vibration modes in an actual operation differs from that in statically experiment modal analysis. This paper describes a new method developed by the author to analyses, predict, and reduce noise and vibration using several techniques including numerical simulation, finite element method, Sommerfeld concept on oil film effects, and modal frequency response.

Since powertrain noise sources are usually “hidden” within the engine compartment, it is difficult to use NAH to identify those sources and the associated partial radiation fields that together create the exterior noise field of a motor vehicle. Integrated Nearfield Acoustical Holography (INAH) has been developed to address this concern. INAH represents a combination of NAH, reference microphone selection procedures, and coherence techniques. The procedure entails sensing the sources inside the engine compartment by using an array of reference microphones, and then calculating the associated partial radiation fields by using NAH. A key factor in the success of this procedure is the selection of a good reference microphone sub-set. A selection procedure has been developed by combining condition number and coherence analyses. The partial field determination problem has been approached by using both partial coherence and Singular Value Decomposition (SVD) procedures.

A simple and easy calculation may be performed, using a three-mass vibration system model, to study the influence of an engine mounting on automobile vertical vibration. The advantage of an engine mounting of high damping rubber is confirmed by this calculation, and is further verified by using power and cross spectral analysis of an automobile random vibration. The validity of the three-mass vibration system is shown.

This paper describe the metal-to-ceramic joining method which is important for building ceramic adiabatic engine and deals with the potential of pistons for use for adiabatic ceramic engine. Although various ceramic-to-metal joining methods have been developed, the chemical bonding method such as brazing and diffusion bonding is not only inferior in complex joining process and heat resistance, but also incapable of attaining the bonding strength of 196Mpa required of engineering ceramics. The ceramic-to-metal bonding attained generally by mechanical method such as staking results in the failure of ceramic bonding face due to a strong shearing force accompanied by the plastic deformation of metal. Therefore, the reduction of the shearing force between the ceramic and metal materials and the improvement of plasticity of the metal are necessary.

This paper describes about Hill Starting Aid (HSA) system for mechanical transmission vehicle designed to retain braking force of service brake after vehicle stops and to release this braking force automatically at the time of vehicle starting. By this system, the driver can start on slope as easy as starting on level road, because it relieved driver of operating hand brake lever and quick movement of his right foot from brake pedal to accelerator pedal. So, this system alleviates fatigue of drivers and also efficient for inexperienced drivers. As this system is basically brake force holding system, it is effective for prevention of successive collision from behind too. In this way. HSA system is very suitable for Japanese traffic condition which there are many slopes and heavy traffic in city.

Experiment results were compared with computation analysis results for torsional vibration on a crankshaft system with/without a torsional viscous damper on a six-cylinder in-line type turbocharged diesel engine and a V type ten-cylinder naturally-aspirated diesel engine respectively. At first, the boundary conditions for boundary element method (BEM) model were determined to estimate the torsional stiffness of the crank-throws of the crankshafts. Then, the estimated stiffness was used to calculate the natural frequencies of the torsional vibration without the damper by dynamic stiffness matrix method. As a result, the calculated natural frequencies approximately agreed with the measured ones. Finally, the torsional vibration with the damper was analyzed by using the dynamic stiffness matrix method and complex viscous damping coefficients for the damper. The calculated torsional amplitudes and resonant engine speeds agreed with the experiment results.

This paper describes the characteristics and mechanism of crankshaft impact noise that radiates from the cylinder body at full load medium engine speeds, based on the mechanism for axial vibration of crankshaft coupled with torsional vibration of crankshaft.