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Analytical computer simulations were used to optimize and fabricate an Advanced Integrated Safety Seat (AISS) for frontal, rear, side, and rollover crash protection. The AISS restraint features included: dual linear recliners, pyrotechnic lap belt pretensioner, 4 kN load-limiter, extended head restraint system, rear impact energy absorber, seat-integrated belt system, and side impact air bag system. The evaluation and optimization of the AISS design was achieved through analytical simulations using MADYMO multi-body analysis software, LS-DYNA3D finite element software, and through LS-DYNA3D/MADYMO coupling. Frontal and rear impact sled tests were also conducted with physical AISS prototypes and baseline integrated seats to verify performance. Both the analytical modeling and the experimental sled testing demonstrated safety improvements over the baseline integrated seat.

Historically, the United States Federal Motor Vehicle Safety Standard No. 208 (FMVSS No. 208) has used 50th percentile male dummies seated in the mid-track position to evaluate occupant protection in frontal crashes. As a result of field investigations of air bag-related fatalities and serious injuries involving short-stature female drivers, more recent research has focused on improving crash protection using the 5th percentile female dummy in a full-forward seat position. A series of 48 kmph (30 mph) full frontal rigid barrier crash tests were conducted with belted and unbelted 5th percentile female dummies in the full-forward seat position of Model Year (MY) 1999 vehicles with redesigned air bags (certified to the FMVSS No. 208 sled test). Tests were also conducted using identical vehicles with the 50th percentile male dummies seated mid-track.