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Journal Article

Study on the Transient Behaviour of the Vortex Structure behind Ahmed Body

2014-04-01
2014-01-0597
On a bluff body which has a slant surface on the rear upper part, it is well known that the drastic change of a wake structure behind the rear body occurs at 30°of the slant angle. Originally, this critical phenomenon was pointed out by L.J. Janssen, W.H. Hucho, and H.J. Emmelmann in the middle of the 1970s. In 1984, S.R. Ahmed conducted systematic measurements by changing the rear slant angle of the bluff body, called the “Ahmed Body”, to find the critical phenomenon. In the 2000s, D.B. Sims-Williams found that the Ahmed Body had vortex structures which had specific frequencies. However, the relationship between the critical phenomenon and the unsteady behaviour has not been clarified yet. Therefore, as the first step of this study, we measured the unsteady wake behaviour for various slant angles to find the relationship between the Strouhal number and the angle. The characteristics of the fluctuation were captured with two hot-wires.
Journal Article

Differences between Air-Dam Spoiler Performances in Wind Tunnel and On-Road Tests

2014-04-01
2014-01-0609
An air-dam spoiler is commonly used to reduce aerodynamic drag in production vehicles. However, it inexplicably tends to show different performances between wind tunnel and coast-down tests. Neither the reason nor the mechanism has been clarified. We previously reported that an air-dam spoiler contributed to a change in the wake structure behind a vehicle. In this study, to clarify the mechanism, we investigated the coefficient of aerodynamic drag CD reduction effect, wake structure, and underflow under different boundary layer conditions by conducting wind tunnel tests with a rolling road system and constant speed on-road tests. We found that the air-dam spoiler changed the wake structure by deceleration of the underflow under stationary floor conditions. Accordingly, the base pressure was recovered by approximately 30% and, the CD value reduction effect was approximately 10%.
Journal Article

Vehicle Aerodynamics Simulation for the Next Generation on the K Computer: Part 1 Development of the Framework for Fully Unstructured Grids Using up to 10 Billion Numerical Elements

2014-04-01
2014-01-0621
A simulation framework for vehicle aerodynamics using up to 10 billion fully unstructured cells has been developed on a world-fastest class supercomputer, called the K computer, in Kobe, Japan. The simulation software FrontFlow/red-Aero was fully optimized on the K computer to utilize up to 10,000 processors with tens of thousands of cores. A hybrid parallelization method using MPI among processors and OpenMP among cores inside each processor was adopted. The code was specially tuned for unsteady aerodynamic simulation including large-eddy simulation, and low Mach number approximation was adopted to avoid excessive iterations usually required for the fully incompressible algorithm. The automated mesh refining system was developed to generate unstructured meshes of up to 10 billion cells. In the system, users only generate unstructured meshes in the order of tens of millions of cells directly using commercial preprocessing software.
Technical Paper

Comparison of Impact Due to an Aerodynamic Component in Wind Tunnel and On-Road Tests

2011-04-12
2011-01-0157
The aerodynamic performance of new vehicles is commonly determined using computational fluid dynamics (CFD) and wind tunnel tests. The final assessment is carried out by actual running tests. In particular, ideas regarding fuel consumption improvement that relate to components for the reduction of the coefficient of drag (CD) value are evaluated by coast-down tests. However, a difference often exists between the component's efficiency between wind tunnel tests and coast-down tests. Therefore, we focused on the efficiency of an air-dam spoiler in reducing CD values. A comparison was made between the aerodynamic effect of the air-dam spoiler in wind tunnel and coast-down tests in terms of the CD value and the wake structure behind the vehicle. To determine the relationship between the CD value and the wake structure behind the vehicle, we measured vehicle speed, wind velocity and direction, vehicle height, and pressure distribution on the back door.
Technical Paper

Numerical Analysis on the Transitional Mechanism of the Wake Structure of the Ahmed Body

2016-04-05
2016-01-1592
The critical change in drag occurring on the Ahmed body when the slanted base has an angle of 30° is due to a transition in the wake structure. In a previous study on flow analysis across the Ahmed body, we investigated the unsteady wake experimentally using hot-wire and particle image velocimetry measurements. However, because the experimental analysis yielded limited data, the spatially unsteady wake behaviour, interaction between the trailing vortex and transverse vortices (up/downwash), and flow mechanism near the body were not discussed sufficiently. In this study, the unsteady wake structures were analysed computationally using computational fluid dynamics to understand these issues, and the hypothesis was tested. The slant angle was 27.5°, which is identical to that in the experiment and corresponds to a high drag condition indicated experimentally.
Technical Paper

Prediction of Aeroacoustical Interior Noise of a Car, Part-2 Structural and Acoustical Analyses

2016-04-05
2016-01-1616
One-way coupled simulation method that combines CFD, structural and acoustical analyses has been developed aiming at predicting the aeroacoustical interior noise for a wide range of frequency between 100 Hz and 4 kHz. Statistical Energy Analysis (SEA) has been widely used for evaluating transmission of sound through a car body and resulting interior sound field. Instead of SEA, we directly computed vibration and sound in order to investigate and understand propagation paths of vibration in a car body and sound fields. As the first step of this approach, we predicted the pressure fluctuations on the external surfaces of a car by computing the unsteady flow around the car. Secondly, the predicted pressure fluctuations were fed to the subsequent structural vibration analysis to predict vibration accelerations on the internal surfaces of the car.
Technical Paper

Prediction of Aeroacoustical Interior Noise of a Car, Part-1 Prediction of Pressure Fluctuations on External Surfaces of a Car

2016-04-05
2016-01-1617
A wall-resolving Large Eddy Simulation (LES) has been performed by using up to 40 billion grids with a minimum grid resolution of 0.1 mm for predicting the exterior hydrodynamic pressure fluctuations in the turbulent boundary layers of a test car with simplified geometry. At several sampling points on the car surface, which included a point on the side window, the door panel, and the front fender panel, the computed hydrodynamic pressure fluctuations were compared with those measured by microphones installed on the surface of the car in a wind tunnel, and effects of the grid resolution on the accuracy of the predicted frequency spectra were discussed. The power spectra of the pressure fluctuations computed with 5 billion grid LES agreed reasonably well with those measured in the wind tunnel up to around 2 kHz although they had some discrepancy with the measured ones in the low and middle frequencies.
Technical Paper

Investigations of the impact of 10% ethanol blended fuels on performances of sold gasoline vehicles in the Japanese market already on the road in Japan

2011-08-30
2011-01-1987
The study of 10% ethanol blended gasoline (E10 gasoline) utilization has been conducted in the Japan Auto-Oil Program (JATOP). In order to clarify the impact of E10 gasoline on vehicle performances, exhaust emissions, evaporative emissions, driveability and material compatibility have been investigated by using domestic gasoline vehicles including mini motor vehicles which are particular to Japan. The test results reveal that E10 gasoline has no impact on exhaust emissions, engine startup time and acceleration period under the hot start condition, but a slight deterioration is observed in some test cases under the cold start condition using E10 gasolines with 50% distillation temperature (T50) level set to the upper limit of Japanese Industrial Standards (JIS) K 2202. Regarding evaporative emissions, the tested vehicles shows no remarkable increase in the hot soak loss (HSL), diurnal breathing loss (DBL) and running loss (RL) testing with E10 gasolines.
Technical Paper

Evaluation of an Open-grill Vehicle Aerodynamics Simulation Method Considering Dirty CAD Geometries

2018-04-03
2018-01-0733
In open-grille vehicle aerodynamics simulation using computational fluid dynamics, in addition to basic flow characteristics, such as turbulent flow with a Reynolds number of several million on the bluff body, it is important to accurately estimate the cooling air flow introduced from the front opening. It is therefore necessary to reproduce the detailed geometry of the entire vehicle including the engine bay as precisely as possible. However, there is a problem of generating a good-quality calculation grid with a small workload. It usually takes several days to a week for the pretreatment process to make the geometry data ‘clean’ or ‘watertight’. The authors proposed a computational method for complex geometries with a hierarchical Cartesian grid and a topology-independent immersed boundary method with dummy cells that discretize the geometry on a cell-by-cell basis and can set an imaginary point arbitrarily.
Technical Paper

Combustion Analysis and Its Optimization in Two-Stroke Engines

1995-09-01
951788
The purpose of this study is to show cycle-to-cycle combustion variation in transient conditions of quick throttle opening and to control the combustion fluctuation improve acceleration in a two-stroke motorcycle engine. Two phases of engine operation were focused on: the low-load condition before quick throttle opening, and the transient condition after quick throttle opening. The time-series variation of the heat release rate based on the in-cylinder pressure, the engine-speed and the exhaust pressure variation were measured simultaneously, in an engine with a new multiple-timing-ignition-system, and in an engine with a modified exhaust port. Stable ignition performance and fast burning velocity were the keys to attaining smooth acceleration.
Technical Paper

Provision for Emission Reduction of Sports Utility Motorcycle

1999-09-28
1999-01-3259
The purpose of this study was to find compatible specifications both of emission reduction and high power output with good throttle response for a sports utility motorcycle. In the emission reduction challenge, we examined equipping the exhaust system with a catalytic converter to achieve sufficient emission reduction. The catalytic converter, however, caused a temperature rise in the exhaust system, which caused a pressure propagation change. Additional muffler design optimization effectively maintained high performance and acceleration. The exhaust valve device was also optimized for emission reduction and high power output over a wide engine speed range. The optimized control of the exhaust valve was beneficial to preventing short-circuit of fresh mixture gas and early activation of the catalyst. Such comprehensive specifications could satisfy the performance and driveability characteristics required for sports utility motorcycles.
Technical Paper

Development of Catalysts for Two-Stroke Engines

1999-09-28
1999-01-3281
The Emission Regulations for Motorcycles in Japan was put into effect in October 1998 with the goal of reducing the total hydrocarbon emissions from motorcycles in the country to around 50% of the present amount. These regulations initiated a need to develop emission-converting catalysts, having the three characteristics written below, for two-stroke engines that historically have produced more hydrocarbons than four-stroke engines: 1 High performance of hydrocarbon conversion 2 High light-off performance 3 High thermal stability under high temperature Among a number of catalytic adjustment methods, the loading method of precious metals and the washcoat preparing method were modified to realize mass production of high-performance, low-cost catalysts.
Technical Paper

Flame Propagation Characteristics by Planar OH* Measurement

1999-09-28
1999-01-3326
The purpose of this study is to reveal the flame propagation characteristics. Planar OH* image and local radical emission were measured simultaneously. Planar OH* images were used to analyze the flame propagation characteristics by high-speed camera. These images were then used to evaluate the speed of distribution and the direction of flame propagation. By comparing local point radical emission and planar OH*, the flame propagation characteristics was measured and evaluate that. And the time history of the radical intensity and planar OH* distribution were compared. The relation ship between flame propagation speed and initial heat generation was discussed. The variation of flame propagation speed and the difference of propagation speed in both port sides were confirmed.
Technical Paper

Method for Predicting Erosion Due to Cavitation of Outboard-Motor

2014-11-11
2014-32-0054
When the planing craft with outboard motor is running, cavitation occurs around the surface of propeller and lower unit of outboard motor. Cavitation has been classified under several categories by the feature and cause of occurrence. Among them, cloud cavitation and root cavitation lead to erosion damage on the surface of lower unit and propeller. To prevent from poor appearance or performance deterioration of outboard motor by erosion damage, it is important problem to predict the erosion occurrence. Currently we can predict the cavitation phenomena sufficiently, but the area of cavitation does not necessarily correspond with the area of erosion. In this study, we present the new method to predict the area of erosion due to cavitation using CFD (computer fluid dynamics) analysis. In order to evaluate the accuracy of erosion occurrence simulation, the simulation results are compared against the result of a full-scale cruising test.
Technical Paper

Study on Efficiency Improvement of Compact Generator for Motorcycle

2014-11-11
2014-32-0138
This paper describes our attempts to improve the power generation efficiency of single-phase permanent magnet generators of outer-rotor type for motorcycles by their reducing electric losses (iron loss and copper loss) by electromagnetic analysis. In this study, we first broke down the electric losses into iron loss and copper loss by electromagnetic analysis. Then, focusing on the iron loss that the loss ratio was high, we modified the thickness and material of the stator core sheets and reduced the iron loss in the non-magnetic protection covers of the magnets on the rotor, and thus improved power generation efficiency. Further, we analyzed the flow of magnetic flux and magnetic flux density and found that it would be effective against leakage of the flux between the magnets if we spaced the magnets, which we did and which also allowed us to reduce the amount of magnets used.
Technical Paper

The Trial to Quantify the Feeling of Sound and Vibration (“Kodo-Kan”) for the Motorcycle

2013-10-15
2013-32-9148
It has become clear that a motorcycle rider regards the sound and vibration which occurs from a motorcycle as a feeling of a “Kodo-kan” which is not unpleasant and becomes a part of comfortable nature. In this paper, the physical quantity relevant to a feeling of a beat was extracted from the sound and oscillating measurement data of an idling state for the purpose of quantification of the feeling evaluation of a “Kodo-kan” of the motorcycle, and the feeling evaluation score prediction of a beat was tried from the physical quantity.
Technical Paper

A Study on Cruising Performance of Planing Craft with Outboard Motor

2011-11-08
2011-32-0548
In this study, to improve the cruising performance of planing craft with outboard motor, we have examined a estimation method of the hull attitude angle at cruising and resistance in case of changing the tilt angle and mounting position of the outboard motor by the tank test using a scale model of a hull and an outboard motor in the ship testing tank. Planing craft with outboard motor have different characteristics from large vessels. The characteristics are shown below. The hull attitude angle at cruising is different in each forward speed. The thrust accounted for a large percentage of hull weight. And the flow field around the hull changes along with the operation of the propeller. The hull attitude angle at cruising is changed by the rigging state of the outboard motor.
Technical Paper

Prediction Method of Speed Characteristics of V-Belt CVT

2011-11-08
2011-32-0643
The Mechanical CVT is mainly used for small size motorcycle called “scooter”, which has a 250 cc or less engine capacity. The speed characteristics of the Mechanical CVT are decided by engine speed and load-torque on driven pulley. In few papers, these characteristics are studied under full-load or no-load condition [1]-[2]. However, the characteristics at part-load condition are not well known. To develop a motorcycle with low fuel consumption, it is important that the characteristics at part-load condition are considered in driving cycle. Driving cycle simulation is needed to estimate CVT ratio at design stage. This research proposes equations representing the speed characteristics of the Mechanical CVT at part-load condition. Driving cycle simulation is also developed for estimation of the fuel consumption at optional driving cycles and the dynamic behavior of the CVT system. It could be a CVT design tool to makes sure whether its performance is achieved for design targets.
Technical Paper

Radiation Noise Analysis for Electric Scooter Swing-arm

2011-11-08
2011-32-0650
Traditionally, a Boundary Element Method (BEM) is often used for a radiation noise analysis. In recent years, to define an infinite region, a Finite Element Method (FEM) that can use an infinite boundary condition has been developed. However, studies on the radiation noise analysis by the FEM are few. Recently a number of an electric scooter has been increased. One of development issues is a radiation noise by a vibration of a wall surface of a swing-arm. In this paper, the vibration of the wall surface of the swing-arm is calculated, and a sound pressure level (SPL) of the radiation noise is calculated using a result of the frequency response analysis. And compare results of an experimental and an analytical sound pressure, its results were matched to within 5% error. Furthermore we used the method of this paper, proposed the model to reduce the radiation noise 10dB. Then we compare with the FEM and the BEM to verify the computation time and the mesh size.
Technical Paper

The Stress Measurement of the Crankshaft for High-Performance Engine

2011-11-08
2011-32-0653
To measure the stresses acting on the crankshaft of an engine, signals must be taken out from the rapidly spinning shaft. This paper discusses the measurement of stress signals from the crankshaft using a slip ring, which is the conventional method. By developing a special fixture that allowed us to measure rotations up to 14,000 rpm and using the four-gauge method, we succeeded in accurately measuring stress waves. We confirmed that, during the motoring operation, stresses due to the secondary component of the inertia forces of the reciprocating parts are dominant and that, during the firing operation, deformation occurs at various frequency bands. As the engine speed increased, the stress amplitude increased and reached a maximum around the highest engine speed. The results of a static analysis predicted values close to actual measurements.
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