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Trapping and regeneration processes in a SiC wall-flow diesel particulate filter (DPF) without a catalyst were investigated in detail through microscopic visualization. By microscopic observation of the cross section and surface, the transition from depth filtration to surface filtration could be observed clearly. The open pores on the wall surface were strongly related to the filtration depth of diesel particulate matter (PM). During the regeneration process, after the soot cake was burnt out, the particulates trapped inside the surface pores were oxidized. As a result, the particulate trapping and oxidation behaviors were strongly dependent on the microstructural surface pores.

Trapping of diesel particulates and phenomena of chemical reaction in regeneration were investigated by visualization through the cross-sectional area of a diesel-particulate-filter wall, using a digital-microscope with a high focusing depth. Herein, SiC-DPF walls were polished up to make a uniform height and to create a mirror-like surface on each SiC-particle-grain. At the beginning of the trapping process, it was observed that large particulates were trapped once in the small pores inside the wall, and then, since the flow-pattern was changed drastically, the trapped particulates were pushed out and blown off again, and finally, trapped in a region further downstream. As time passed, image analysis disclosed that since fine particulates were deposited around the SiC-particle-grain surface, the flow-channels became increasingly narrow.