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Journal Article

Performance Plus Range: Combined Battery Concept for Plug‑In Hybrid Vehicles

2013-04-08
2013-01-1525
PlugIn Hybrid Electric Vehicles (PHEV) offer the opportunity to experience electric driving without the risk of vehicle break-down due to a low battery charge state. Thus, PHEV's represent an attractive means of meeting future CO2-legislation. PHEV batteries must fulfill a divergent list of requirements: on the one hand, the battery must supply sufficient energy to ensure it can be driven an appropriate distance in EV-mode. On the other hand, even with a low state-of-charge (SOC), the battery must supply sufficient power to assist the engine in vehicle acceleration or to recuperate on deceleration. This leads to a compromise in terms of cell selection. Fundamentally, high energy cells cannot provide high charge and discharge rates and high power cells cannot provide sufficient energy.
Technical Paper

An Overview of VCR Technology and Its Effects on a Turbocharged DI Engine Fueled with Ethanol and Gasoline

2017-11-07
2017-36-0357
The possibility to vary compression ratio offers a new degree of freedom that may enable so far not exploited benefits for the combustion process especially for highly boosted spark ignited engines. Numerous approaches to enable a variable compression ratio (VCR) have been tried and tested in the past. Nevertheless, none of these systems reached series production because of several reasons, ranging from too much complexity and moveable parts to deep modification required on existing engine architectures and manufacturing lines. Instead, the approach of a variable length conrod (VCR conrod) could be the solution for integration in almost any type of engine with minor modifications. It is then considered by several OEMs as a promising candidate for midterm series production. This paper shows, firstly, a discussion of the benefits of a variable compression ratio system.
Technical Paper

Cost Effective Automotive Platform for ADAS and Autonomous Development

2018-04-03
2018-01-0588
This paper presents a cost effective development platform, named FEV-Driver, for Advanced Driver Assistance Systems (ADAS) and autonomous driving (AD). The FEV-Driver platform is an electric go-kart that was converted into an x-by-wire vehicle which represents the behavior of a full-scale electric vehicle. FEV-Driver has the advantage of being a small-scale vehicle that can be used with a significant lower safety risk compared to full-sized vehicles. The ADAS/AD algorithms for this platform were developed in both Simulink and C++ software and implemented within the Robot Operating System (ROS) middleware. Besides the description of the platform, Lane Keep Assist (LKA) and Automatic Emergency Braking (AEB) algorithms are discussed, followed by a path planning algorithm which enables the vehicle to drive autonomously after a manually controlled training lap. The modular system architecture allows for complete controller exchange or adaptation to different vehicles.
Technical Paper

A Low NVH Range-Extender Application with a Small V-2 Engine - Based on a New Vibration Compensation System

2012-10-23
2012-32-0081
The interest in electric propulsion of vehicles has increased in recent years and is being discussed extensively by experts as well as the public. Up to now the driving range and the utilization of pure electric vehicles are still limited in comparison to conventional vehicles due to the limited capacity and the long charging times of today's batteries. This is a challenge to customer acceptance of a pure electric vehicle, even for a city car application. A Range Extender concept could achieve the desired customer acceptance, but should not impact the “electric driving” experience, and should not cause further significant increases in the manufacturing and purchasing cost. The V2 engine concept presented in this paper is particularly suited to a low cost, modular vehicle concept. Advantages regarding packaging can be realized with the use of two generators in combination with the V2 engine.
Technical Paper

Increasing Efficiency in Gasoline Powertrains with a Two-Stage Variable Compression Ratio (VCR) System

2013-04-08
2013-01-0288
Downsizing in combination with turbocharging currently represents the main technology trend for meeting CO2 emissions with gasoline engines. Besides the well-known advantages of downsizing the compression ratio has to be reduced in order to mitigate knock at higher engine loads along with increased turbocharging demand to compensate for the reduction in power. Another disadvantage occurs at part load with increasing boost pressure levels causing the part load efficiencies to deteriorate. The application of a variable compression ratio (VCR) system can help to mitigate these disadvantages. The 2-stage VCR system with variable kinetic lengths entails variable powertrain components which can be used instead of the conventional components and thus only require minor modifications for existing engine architectures. The presented variable length connecting rod system has been continuously developed over the past years.
Technical Paper

Benefits of the Electromechanical Valve Train in Vehicle Operation

2000-03-06
2000-01-1223
One of the most promising methods to reduce fuel consumption is to use unthrottled engine operation, where load control occurs by means of variable valve timing with an electromechanical valve train (EMV) system. This method allows for a reduction in fuel consumption while operating under a stoichiometric air-fuel-ratio and preserves the ability to use conventional exhaust gas aftertreatment technology with a 3-way-catalyst. Compared with an engine with a camshaft-driven valve train, the variable valve timing concept makes possible an additional optimization of cold start, warm-up and transient operation. In contrast with the conventionally throttled engine, optimized control of load and in-cylinder gas movement is made possible from the start of the first cycle. A load control strategy using a “Late Intake Valve Open” (LIO) provides a reduction in start-up HC emissions of approximately 60%.
Technical Paper

Low fuel consumption and low emissions~Electromechanical valve train in vehicle operation

2000-06-12
2000-05-0018
The electromechanical valve train (EMV) technology allows for a reduction in fuel consumption while operating under a stoichiometric air-fuel ratio and preserves the ability to use conventional exhaust gas aftertreatment technology with a 3-way catalyst. Compared with an engine with a camshaft-driven valve train, the variable valve timing concept makes possible an additional optimization of cold start, warm-up and transient operation. In contrast with the conventionally throttled engine, optimized control of load and in-cylinder gas movement can be used for each individual cylinder and engine cycle. A load control strategy using a "Late Intake Valve Open" (LIO) provides a reduction in start-up HC emissions of approximately 60%. Due to reduced wall-wetting, the LIO control strategy improves the transition from start to idle.
Technical Paper

Development of a Measurement Technology in Order to Determine the Dynamic Behavior of a Two-Stage Variable Connecting Rod

2018-04-15
2018-01-5002
Variation of the geometric compression ratio in gasoline combustion engines during engine operation enables potential for decreasing fuel consumption as well as emissions. One way to achieve a variable geometric compression ratio (VCR) is the application of a connecting rod with a variable effective length between its large end and its small end. Such a system consists of a connecting rod body with an eccentrically supported piston pin and a linkage which is supported hydraulically. Therefore, the connecting rod evolves from a solid part to a complex assembly of mechanical and hydraulic parts. In order to deploy this system in the most efficient way, an understanding of the physics and the dynamic behavior of the VCR connecting rod is necessary. This includes the mechanical subsystem as well as the hydraulic subsystem. This paper describes the experimental examination of a two stage variable connecting rod.
Technical Paper

Numerical analysis of the influence of SOI and injection duration on the homogenization of hydrogen-air mixtures in a PFI SI engine under lean operation

2024-01-08
2023-36-0106
The use of green hydrogen as a fuel for internal combustion engines is a cleaner alternative to conventional fuels for the automotive industry. Hydrogen combustion produces only water vapor and nitrogen oxides, which can be avoided with ultra-lean operation, thus, eliminating carbon emissions, from a tank-to-wheel perspective. In this context, the aim of this study is to investigate the influence of hydrogen injection timing and duration on the homogeneity of the hydrogen-air mixtures. Computational fluid dynamic (CFD) simulations were performed to analyze the distribution of air-fuel ratios along the engine's combustion chamber. The simulation software was CONVERGE 3.0, which offers the advantage of automatic mesh generation, reducing the modeling efforts to adjusting the operating conditions of the studied case. Before comparing the injection parameters, a mesh independence test was conducted along with model validation using experimental data.
Journal Article

Two-Stage Variable Compression Ratio with Eccentric Piston Pin and Exploitation of Crank Train Forces

2009-04-20
2009-01-1457
By variation of the compression ratio the fuel consumption of high boosted gasoline engines can be reduced, due to operating with higher compression ratios at low load compared to an engine with fixed compression ratio. The two-stage VCR-system enables a high share of fuel saving potential relative to full variable systems. Considering a low cost manufacturability and a beneficial integratability into common engine architectures the length-adjustable conrod using an eccentric piston pin in the small eye has proved as the best concept. The adjustment is performed by a combination of gas and mass forces. This article describes the design of such a two-stage VCR-system as well as the functional testing under motored and fired engine operating conditions.
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