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This work investigates the effect of a multifunctional diesel fuel additive package used with RapeSeed Oil (RSO) as a fuel in a DI heavy duty diesel engine. The effects on fuel injectors’ cleanliness were assessed. The aim was to maintain combustion performance and preventing the deterioration of exhaust emissions associated with injector deposit build up. Two scenarios were investigated: the effect of deposit clean-up by a high dose of the additive package; and the effect of deposit prevention using a moderate dose of the additive package. Engine combustion performance and emissions were compared for each case against use of RSO without any additive. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, fitted with an oxidation catalyst and meeting the Euro II emissions limits. The tests were conducted under steady state conditions of 23kW and 47kW power output at an engine speed of 1500 rpm.

A rapeseed methyl ester biodiesel RMEB100 was tested on a heavy duty DI diesel engine under steady state conditions. The combustion performance and exhaust emissions were measured and compared to a standard petroleum derived diesel fuel. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, with emission compliance of EURO 2, fitted with an oxidation catalyst. The exhaust samples were taken both upstream and downstream of the catalyst. Particulates were collected and analysed for VOF, carbon and ash. A MEXA7100 gas analysis system was used for legislated gas analysis such as CO, CO2, NOx and total hydrocarbons. A FTIR analysis system was deployed for gaseous hydrocarbon speciation, which is capable of speciating up to 65 species. The results showed a significant reduction in total particulate mass, particulate VOF, CO, THC and aldehydes when using RMEB100.

Rape oil, as used in fresh cooking oil (FCO), and the methyl ester derived from waste cooking oil (WCOB100) were tested as 100% biofuels (B100) on a heavy duty DI diesel engine under steady state conditions. The exhaust emissions were measured and compared to those for conventional low sulphur (<50ppm) diesel fuel. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Euro2 Phaser Engine, fitted with an oxidation catalyst. The engine out gaseous emissions results for WCOB100 showed a large decrease in CO and HC emissions, but a small increase in NOx emissions compared to diesel. However, for FCO the CO and HC increased relative to WCOB100 and CO was higher than for diesel, indicating deterioration in fuel/air mixing. The particulate matter (PM) emissions for WCOB100 were similar to those for diesel at the 23kw condition, but greatly reduced at 47kw. The FCO produced higher engine out PM at both power conditions due to a higher volatile organic fraction (VOF).

A 10W-50 G4 synthetic lubricating oil (EULUBE oil) was tested on a heavy duty DI diesel engine under two steady state conditions. The exhaust emissions were measured and compared to a 10W-30 CF semi-synthetic lubricating oil. The EULUBE oil contained the friction reduction additive to improve the fuel economy. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, with emission compliance of EURO 2, fitted with an oxidation catalyst. The exhaust samples were taken both upstream and downstream of the catalyst. Gaseous and particulates emissions were measured. Particulate size distribution was measured using ELPI and SMPS. The particulate samples were analysed for VOF, carbon and ash. A MEXA7100 gas analysis system was used for legislated gas analysis such as CO, CO2, NOx and total hydrocarbons. The results showed a significant reduction by synthetic lubricating oil in gaseous hydrocarbon emissions, total particulate mass, particulate carbon and ash.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 1 emissions compliance refuse trucks, fitted with Perkins Phazer 210Ti 6 litre turbocharged intercooled engines and coded as RT320 and RT321. These vehicles had emissions characteristics that were significantly different, in spite of their similar age and total mileage. RT321 showed an apparent heavier black smoke than RT320. Comparison was made with the emissions on the same vehicles and engines with and without the on-line bypass oil recycler. Engine exhaust emissions were measured about every 400 miles. Both vehicles started the test with an oil drain and fresh lubricating oil.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 1 emissions compliance refuse trucks, fitted with Perkins Phazer 210Ti 6 litre turbocharged intercooled engines and coded as RT320 and RT321. These vehicles had lubricating oil deterioration and emissions characteristics that were significantly different, in spite of their similar age and total mileage. RT321 showed an apparent heavier black smoke than RT320. Comparison was made with the oil quality and fuel and lubricating oil consumption on the same vehicles and engines with and without the on-line bypass oil recycler. Engine oils were sampled and analysed about every 400 miles. Both vehicles started the test with an oil drain and fresh lubricating oil.

A method of cleaning lubricating oil on line was investigated using a fine 1μm bypass particulate filter followed by a 150°C infra-red heater, to remove water and light diesel fractions in the oil. The impact of this oil recycler on diesel particulate and gaseous emissions was investigated over a 72 hour oil age. Comparison tests were undertaken without and with the recycler on a Euro 2 Perkins Phaser 180Ti, 6-cylinder, 6-litre, turbo-charged inter-cooled DI diesel engine fitted with an oxidation catalyst. Emissions were sampled from both upstream and downstream of the catalyst about every 10 hours. The tests were carried out at 2000rpm and 100kW with 473 Nm load. A stop start test cycle was used with a cold start each time and a typical test period of 2 hours. The results showed that this engine had extremely low particulate emissions and was well inside the Euro 2 emissions limits.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 2 emissions compliance single decker buses, fitted with Cummins 6 cylinder 8.3 litre turbocharged intercooled engines and coded as Bus 4063 and 4070. These vehicles had emissions characteristics that were significantly different, in spite of their similar age and total mileage. Bus 4063 showed an apparent deterioration on emissions with time while Bus 4070 showed a stabilised trend on emissions with time for their baseline tests without the recycler fitted. Comparison was made with the emissions on the same vehicles and engines with and without the on-line bypass oil recycler. Engine exhaust emissions were measured about every 2000 miles.

The influence of a diesel oxidation catalyst and a practical exhaust system with two silencers on the storage and release of particulates during cold start real world driving was investigated using a Ford 1.8 litre IDI Mondeo diesel passenger car. Particulates were sampled simultaneously at three points in the exhaust using an on-board gravimetric filter paper method. The test was carried out on two different on-road driving cycles: a simulated ECE 15 cycle to represent free moving low power city driving conditions, and a traffic jam and high speed suburban driving cycle. The results showed that the particulate matter was deposited in the oxidation catalyst during cold start and deposited in the exhaust system downstream of the catalyst throughout the test period. The particulate deposition and release downstream of the catalyst were influenced by the previous operational history of the vehicle.

Small diesel engines are a common primer for micro and mini-grid systems, which can supply affordable electricity to rural and remote areas, especially in developing countries. These diesel generators have no exhaust after-treatment system thus exhaust emissions are high. This paper investigates the potential of introducing simulated synthetic gas (syngas) to diesel in a small diesel engine to explore the opportunities of widening fuel choices and reducing emissions using a 5.7kW single cylinder direct injection diesel generator engine. Three different simulated syngas blends (with varying hydrogen content) were prepared to represent the typical syngas compositions produced from downdraft gasification and were injected into the air inlet. In-cylinder pressure, ignition delay, premixed combustion, combustion stability, specific energy consumption (SEC), and gaseous and particle emissions were measured at various power settings and mixing ratios.

Mass weighted size distributions of particulate emissions as a function of oil age were investigated using a set of Anderson Impactors on an IDI passenger car engine test. This engine was fitted with an on-line bypass lubricating oil recycler aiming to extend the oil life, reduce fuel consumption and exhaust emissions. A stop start test cycle was used with a cold start each time and a typical cycle period of 2∼3 hours. The whole test was carried out for nearly 500 hours. The first 310 hours of testing were with the oil recycler fitted and thereafter the test continued with the oil recycler disconnected. The results show that 60∼80% of mass particulates were smaller than 1.1 μm in aerodynamic diameter with the oil recycler fitted and this percentage was reduced to 40∼60% after disconnection of the oil recycler. The changes in size distribution with oil age mainly happened in the size ranges of 1.1∼0.65 μm, 0.65∼0.43 μm and <0.43 μm.

The solvent organic fraction (SOF) of particulates from the exhaust pipe of a diesel engine, a dilution tunnel and a roadside sample are compared. Three different techniques of SOF analysis are also compared, vacuum oven, solvent extraction and pyroprobe/GC. Gaseous hydrocarbons and the methane contribution were measured in the exhaust pipe throughout the speed and load range of the engine at 185 C and 2 C. The unburnt hydrocarbons decreased with air/fuel ratio for all speeds and there was an overall decrease in emissions with increasing speed. The differential temperature technique showed the maximum mass of hydrocarbon which could condense from the gas phase onto the particulate as the SOF. The method compared well with the actual SOF of the tunnel particulate.

The influence of contamination of lubricating oil on the emissions of total particulate, particulate polycyclic aromatic hydrocarbons (PAH) and unburnt fuel and gaseous emissions have been investigated for a modified Perkins 4.236 D.I. diesel engine. The emissions during fuel firing and motoring in the absence of fuel are compared. The results showed that the exhaust particulate during both firing and motoring were not affected by lubricating oil contamination. Emission of PAH during fuel firing and motoring increase with oil contamination which in turn reflects the build up of PAH with oil age. Some of the particulate PAH are biologically active. The contribution of oil derived PAH increase with age. Comparison of the gaseous emissions during fuel firing and during motoring also showed an increase in UHC with age of lubricating oil.

Lubricating oil taken from the sump of a direct injection diesel engine has been analysed for the concentration of hydrocarbon contamination over a period of time. The oil was filtered and the sediment SOF analysed together with the filtrate. The results showed that there was an increase in the contamination in the used oil for both the filtrate and sediment hydrocarbon contamination. The carbon number distribution of the filtrate and sediment SOF were different. The filtrate representing contamination of the oil by fuel dilution and the sediment SOF contamination by particulates adsorbed into the oil in the combustion chamber. The highest contribution to the hydrocarbon contamination of the oil was from the filtrate in the early ageing period with an increasing contribution from the SOF of the sediment.

The objective was to investigate PAH emissions in diesel particulates using two diesel fuels with different PAH content. Class A2 diesel from two different refinery sources were analysed for PAH and there were significant difference in the concentration of the 3 and 4 ring PAH of importance in particulate PAH emissions. One fuel had at least 20 times the benzo[a]pyrene (BaP) of the other. A mass balance between the fuel PAH input to the engine and the particulate PAH emissions was carried out. A similar mass balance was also carried out between the equivalent boiling point n-alkane fuel and particulate SOF, which determined how that distillation fraction of the fuel behaved in the engine. One of the fuels had a higher survivability of high MW n-alkanes and this was also reflected in the PAH emissions. The fuel with high BaP had BaP emissions entirely consistent with an unburned fuel source.

The role of lubricating oil as a sink for polycyclic aromatic compounds (PAC) and alkanes derived from unburnt fuel is described for two different oils used in two different DI diesel engines. The diesel engines used were, an older technology Petter AV1 single cylinder mine pumping engine and a Perkins 4.236 current technology engine. Analysis of the oil was by gas chromatography using simultaneous parallel triple detection, allowing analysis of hydrocarbons and nitrogen and sulphur containing compounds. Analysis of unused lubricating oil showed negligible concentrations of PAC and low molecular weight alkanes (< C20). The oil from each engine was analysed periodically during use and showed a rapid and significant accumulation of hydrocarbons which reached significant concentrations after only 10 hours use. The older technology engine showed a much higher accumulation rate.

The role of lubricating oil in total particulate emmissions and in terms of polycyclic aromatic compounds (PAC) associated with the solvent organic fraction (SOF) of the particulate are investigated. Analysis of unused lubricating oil shows negligible concentrations of PAC. Used lubricating oil from a modified Perkins 4.236 Diesel engine, showed significant concentrations of PAC had accumulated in the oil in the form of PAC from unburnt fuel. Analysis of the oil was by gas chromatography using simultaneous parallel triple detection, allowing analysis of polycyclic aromatic hydrocarbons (PAH), nitrogen containing PAH (PANH) and sulphur containing PAH (PASH). Motoring the engine in the absence of fuel enabled the contribution of lubricating oil to the exhaust particulate and particulate PAC emission to be determined.

A method of cleaning diesel engine lubricating oil on-line was investigated using a bypass fine particulate filter followed by an infra-red heater to remove water vapour and light diesel fractions in the oil. The impact of this oil recycler on the gaseous and particulate emissions was investigated over a 300 hour oil age period. A Ford 1.8 litre IDI passenger car diesel engine was used with engine out emission sampled every 15-20 hours. The tests were carried out at 2500rpm (52% of the maximum speed) and 12.3 kW with 47 Nm load (43% of the maximum load and 29% of the maximum power). The EGR level at this condition was 15%. A stop start test cycle was used with a cold start each time and a typical test period of 2-3 hours. The results showed that the recycler had its greatest influence on emissions for fresh oil when there was a large reduction in particulate emissions due mainly to large reductions in the ash, carbon and unburned lubricating oil fractions.

The contribution of spark ignition engine particulate emissions to total particulate emissions and the published data on SI engine emission levels are reviewed. There is a wide spread of published data and the worst SI engines would exceed the future diesel particulate emissions regulations. However, most modern SI engines with a catalyst will easily meet the future diesel particulate emissions regulations, although their particulates emissions are a significant fraction of these regulations. Steady state lambda 1 results are presented for a Ford Zetec SI engine at conditions representative of the urban driving cycle at 5 and 10kW power output and also at WOT. The impact of a cold start and EGR at the two low power conditions was also investigated. The particulate emissions for petrol were of the order of 5% of the future (2005) diesel emissions regulations and were approximately 20 mg/kg fuel (about 2 mg/mile or 1.3 mg/km).

Two Ford IDI passenger car diesel engines, 1.6 and 1.8 litres, were tested over a 100 hour lube oil ageing period with engine out emission samples every 15 hours. The 1.6 litre engine was tested with 5% EGR and the 1.8 litre engine with 15% EGR. Comparison was also made with previous work using an older Petter AA1 engine. The three engines had different dependencies of particulate emissions on the lube oil age. The 1.6 litre engine increased the particulates from 1 to 2.5 g/kg of fuel, whereas the 1.8 litre engine first decreased the particulate emissions from 3 to 1 g/kg over 50 hours of oil age and then they increased to 2 g/kg at 100 hours. This was similar to the previous work on the Petter AA1 engine, where the emissions first decreased and then increased as the oil aged. For the 1.8 litre engine the lube oil fraction of the VOF was high with fresh oil and decreased with time for the first 50 hours and then remained steady.