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Journal Article

TCV- A Unique Solution for HD Commercial BSIV Diesel Engine for Range of Altitude Operation

2017-01-10
2017-26-0053
BSIV implementation for commercial vehicle in pans India effectively from April 2017. It’s very challenging job for performance and emission engineer to meet engine performance & fuel economy with stringent emission norms for high power and torque density HD diesel engine. In Altitude, lack of air availability & combustion energy passes by mechanical waste gate, lead to lower boost at partial load in waste gate region; which in turn leads to poor engine performance & fuel efficiency and higher turbo speed. To control the turbocharger design speed limit various methodologies adopted like engine derating or optimizing the combustion parameters leads to poor vehicle performance. Combustion parameter optimsation is having limited scope for turbocharger speed control.
Technical Paper

Development and Optimization of Variable Flow AC Compressor for Commercial Vehicles to Reduce Parasitic Losses and Improving Efficiency of HVAC System

2018-04-03
2018-01-0056
In the modern era of commercial vehicle industry, passenger and driver comfort is one of the major parameters that improves vehicle running time which leads to fleet owner’s profitability. Air conditioning system is one such system whose primary function is to provide the required cooling inside the cabin in hot weather conditions. An Air-conditioned truck cabin creates a comfortable environment for the driver which increases his efficiency and reduces fatigue. An AC compressor consumes power directly from the engine affecting fuel economy and vehicle performance. With ever increasing demand for energy efficient systems and thermal comfort in automobiles, AC systems should be able to deliver the required cooling performance with minimum power consumption. Therefore, reducing AC power consumption in vehicles is one of the key challenges faced by climate control engineers.
Technical Paper

Behaviour Study of Particulate Matter and Chemical Composition with Different Combustion Strategies

2013-11-27
2013-01-2741
Diesel exhaust is a complex mixture of combustion products of diesel fuel, and the exact composition of the mixture depends on the nature of the engine, operating conditions, lubricating oil, additives, emission control system, combustion parameters and fuel composition. In a diesel engine, NOx (NO & NO2) and PM (Particulate Matter) are the most critical constituents for the emission legislation. In order to control the PM emission of diesel engine and comply with increasingly stringent exhaust legislation, more information is required on the components and genesis of PM. In general, PM from diesel engines is classified into two fractions: Insoluble Organic Fraction (ISOF) and Soluble Organic Fraction (SOF). In this experimental study, a series of 13 mode ESC cycle were run on a light duty diesel engine after optimization of combustion parameters (Injection Pressure, Injection Timing, Multiple Injections, EGR rate, etc) in successive tests and PM component was analyzed.
Technical Paper

Temperature Based Model Approach to Optimize SCR Calibration for BSIV Norms

2016-03-27
2016-01-1733
An efficient after treatment technique is driven by the need to maintain strict emission norms for heavy-duty and medium-duty ground vehicles. SCR being an advanced active emission technology system for diesel engine, is one of the most cost-effective and fuel-efficient technologies available for complying with the stringent NOx emission legislations. The design of the SCR system involves catalyst selection, complex controller development like urea dosing strategy and the interaction between engine setup and after treatment system. For this purpose, the SCR model must be computationally efficient to evaluate the complete efficiency along with to take care for the NH3 slip also. The SCR model was prepared with respect to SCR inlet temperature and ratio of NOx and ammonia to study the behavior of NOx conversion efficiency keeping consideration of NH3 slip also required for optimizing the calibration.
Technical Paper

Fuel Efficiency Improvement of Commercial Vehicle by Investigating Drag Resistance

2015-09-29
2015-01-2893
Market driven competition in global trade and urgency for controlling the atmospheric air pollution are the twin forces, which have urged Indian automobile industries to catch up with the international emission norms. Improvement in the fuel efficiency of the vehicles is one way to bind to these stringent norms. It is experimentally proven that almost 40% of the available useful engine power is being consumed to overcome the drag resistance and around 45% to overcome the tire rolling resistance of the vehicle. This as evidence provides a huge scope to investigate the influence of aerodynamic drag and rolling resistances on the fuel consumption of a commercial vehicle. The present work is a numerical study on the influence of aerodynamic drag resistance on the fuel consumption of a commercial passenger bus. The commercial Computational Fluid Dynamics (CFD) tool FLUENT™ is used as a virtual analysis tool to estimate the drag coefficient of the bus.
Technical Paper

Turbocharger Selection in HD BSIV EGR Engine with the Help of Analytical Method and Correlation with Actual Testing

2017-10-16
2017-01-7007
Turbocharging has become an important method for increasing the power output of diesel engines. A perfectly matched turbocharger can increase the engine efficiency and decrease the BSFC. For turbocharger matching, engine manufacturers are dependent on the turbocharger manufacturers. In this paper, an analytical model is presented which could help engine manufacturers to analyze the performance of turbocharger for different load and ambient condition using compressor and turbine map provided by turbo manufacturers. The analytical model calculates the required pressure at inlet and exhaust manifold for fixed vane turbocharger with waste gate using inputs like BSFC, lambda, volumetric efficiency, turbocharger efficiency and heat loss, that are available with the engine manufacturer.
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