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Authors have experimented the effects of cooling water temperature on the particulate emission characteristics from a high speed DI diesel engines. A single cylinder small high speed DI diesel engine is operated under various engine speed and load conditions. Cooling water temperature is varied from 313 K (40 °C) to 363 K (90 °C). Particulate is collected using a single stage full size dilution tunnel. Dry soot and SOF emissions are measured, as well as total particulate. SOF increases when the cooling water temperature decreases, as well as HC increases. SOF also increases as load decreases. This suggests that the SOF emits at the cold starting and warming up periods. This also suggests that the SOF can be reduced by increasing cooling water temperature. IT IS IMPORTANT TO CLARIFY the effects of cooling water temperature on the particulate emission.

This paper is concerned with the formation of Particulate Matter (PM) in direct-injection (DI) diesel engines. A system featuring an electromagnetically actuated sampling valve was used for sampling of gas directly from the combustion chamber. The concentrations of total particulate matter (TPM) and of its two components, the Soluble Organic Fractions (SOF) and the Insoluble Fractions (ISF), were determined at different locations in the combustion chamber at different sampling times (different crank angles). High concentrations of SOF were found at sampling positions along the spray flame axis. The concentrations of SOF and ISF were higher at sampling positions close to the wall than away from the wall. The results suggest that SOF formation is significantly affected by wall quenching. Also, the PM concentrations were much higher in the combustion chamber than in the exhaust.

A low emission and high combustion load combustor is developed. The combustor reduces both NOx and unburnt fractions using rich-lean staged combustion. NOx is suppressed by fuel-rich combustion in the primary combustion chamber. Unburnt fraction is oxidized by the transition from rich to lean combustion. To avoid NOx formation, residence time nearby stoichiometry is shortened. NOx is less than 24.8 ppm(16 % O2 equivalence) or 2.26 g/kg throughout the experiments. Combustion efficiency is high regardless of the wide operating range. Specific combustion load is up to 33.6 MW/m3 without excessive NOx emission under atmospheric air condition.

The mixture formation by fuel spray impingement (OSKA system) was applied to a small direct-injection diesel engine in order to reduce the wall quenching- induced emissions, i.e., the emissions of THC and soluble organic fractions (SOF). Experiments were carried out using a single-cylinder engine, fitted with various piston cavity geometries, ran under a wide range of compression ratios and fuel injection specifications. The piston cavity was designed as a centrally located reentrant type. The combination of the high squish flow and the weak penetration of the OSKA spray was very effective in reducing harmful emissions. A short ignition delay, under the retarded fuel injection timing, was obtained because of the high compression ratio. The OSKA DI diesel engine showed reduced NOx, smoke, and THC emissions without deterioration of the fuel consumption compared to modern DI diesel engines used in automotive applications.

The effects of the spray impinging part on the in-cylinder airflow were numerically analyzed in the combustion chamber of the impinging diffusion direct injection diesel engine using KIVA-3 code. KIVA-3 code was enhanced to cater the impinging part as an internal obstacle by adopting the virtual droplet method, which is relatively easy to implement. Numerical result shows that the turbulence generation is promoted by the impinging part and is transformed by the squish flow into the piston cavity. The secondary flow is generated beneath the impinging part as well. The secondary flow area increases as the distance between top surface of the impinging part and bottom surface of the cylinder cover increases.

In the small high speed DI diesel engines, wall quenching plays an important role on the particulate formation process. In order to clarify the particulate formation process, authors have analyzed the deposit on the combustion chamber wall, which are the results of the wall quenching. Deposit is sampled at 22 locations on the combustion chamber wall. On the wall of the piston cavity, dry and SOF deposits generate. The deposit quantity is the highest on the side surface of the cavity, but SOF ratio is the smallest in the cavity.

As a fundamental work on Direct Injection Impinging Diffusion Combustion Engine, fuel spray was injected momentary into a pressured CO2 gas and impinged onto a projection on a wall. Instantaneous photograph was taken and analyzed to clarify the spray characteristics. Nozzle opening pressure was varied to clarify its effects on spray characteristics. Nozzle needle was cut to form two pairs of flats on needle surface instead of its cylindrical one. The effect of this needle shape was also studied. Opening pressure of injection nozzle has produced very little effect on the spray tip penetration. Spray thickness is larger when needle opening pressure of injection nozzle is high. Spray tip penetration and spray thickness have become large when widths across flats is narrow.

This study is concerned with development of a new type of Diesel engine by impingement of fuel jet. The impinging part is installed on the cylinder head (OSKA-DH), against which the fuel jet is injected to spread and form fuel-air mixture. As a fundamental study on the mixture formation process, the observation of the impinged fuel jet was studied by using a pressurized vessel. High-speed combustion photographs of the OSKA and DI Diesel engine were also taken by using the experimental transparent engine. A single cylinder 4 stroke cycle prototype OSKA-DH engine (ø 118 x 108 mm) was developed. Pintle type single hole fuel injector is used and relatively low opening pressure of 15.3 MPa is employed. The re-entrant type combustion chamber and relatively high compression ratio of 20.4: 1 are employed. Experiments with a single cylinder proto-type engine showed that the lower NOx and smoke emissions compared with the conventional DI diesel engine.

Wall quenching plays a vital role on particulate formation. A single cylinder engine test has been carried out to clarify the effects of wall quenching on particulate emission. A completely warmed up engine is fired in variety of operating period under various engine load, and then stopped immediately. Deposits are collected from 25 positions on the combustion chamber wall. Area basis concentration of deposit is obtained at each position. Soluble organic fractions (SOF) extracted from deposit are analyzed with gel permeation chromatograph (GPC). Results show the correlation between SOF in exhaust particulate and in deposit. Deposit concentration is highest on the spray axis impinging region of piston cavity wall. GPC pattern of the SOF in deposit indicates that higher molecular weight composition generates as a result of polymerization of fuel where the main jet region of the spray impinges.

This study is concerned with development of a new type of diesel engine using the fuel jet impingement (OSKA-DH). Simultaneous reduction of the NOx and smoke emission were demonstrated with single cylinder prototype OSKA-DH engine. As a fundamental study on the mixture formation process, the observation of impinged fuel spray was studied by using a pressurized constant volume vessel. The high-speed combustion photographs of both re-entrant and open type combustion chamber were also taken by using the experimental transparent engine. From the observation of pressurized vessel and high-speed combustion photographs, the mixture formation and combustion was strongly affected by the squish flow velocity. The short ignition delay and faster combustion were observed by the re-entrant type combustion chamber because of high squish speed.

A new mixture formation and combustion process for reducing both emissions and fuel consumption has been developed, where the fuel impinges onto the impinging surface and spreads into the free space, named the OSKA process. A single cylinder engine particulate emission test was conducted with full flow dilution tunnel. The OSKA process shows lower TPM (total particulate matter) emission than the conventional DI diesel at the corresponding operating condition. ISF(insoluble fractions) and SOF(soluble organic fraction) are lower than DI diesel's. Correlation between SOF and THC of OSKA engine is, however different from that of conventional DI diesel. OSKA emits lower THC than conventional DI diesel does at the same SOF emission. This is because the wall quenching effect is smaller in OSKA than in conventional DI diesel. A NEW MIXTURE FORMATION and combustion technology, impinging diffusion one named OSKA, has been developed by the authors.

The OSKA-DH diesel engine employed a unique system (hereafter called OSKA system) which is composed of a single-hole fuel injector, an impinging disk and a re-entrant type combustion chamber. This study is concerned with the combustion observation of both OSKA-DH diesel engine and conventional DI diesel engine by the high-speed photography and video system. This video system enables us to take combustion photographs under the warm-up condition of the engine. From the observation of those photographs, the OSKA-DH engine shows the shorter ignition delay compared with a DI diesel engine and the combustion flame of OSKA-DH diesel engine are concentrated in the center of the combustion chamber and a relatively monotonous flame intensity are observed. THE AUTHORS HAVE DEVELOPED a new type of Direct Injection Stratified Charge Engine called “Direct Fuel Injection Impingement Diffusion Stratified Charge System” (hereafter called OSKA System).

As authors reported in SAE Trans. 800968, entitled “Investigation on the Characteristics of Diesel Fuel Spray”, the flame never proceeds into the initial-part of the spray during injection. The length of the initial part-lies within 10 to 15 mm regardless of the conditions of the injection systems and of the ambient conditions. The ignition delay does not decrease but becomes constant when the ambient temperature or the pressure exceed a discrete value. The authors would like to propose a new concept of “Spray Formation Delay” during which the field is generated where the physical and chemical delay can exist. The spray formation delay is one of the major factors which control the above mentioned limitation of ignition delay. The characteristics of the spray formation delay are investigated and clarified.