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The Electronic Control Modules (ECMs) aboard many on-highway commercial motor vehicles contain event data useful to the investigation and reconstruction of motor vehicle collisions [1,2,3,4]. Methods of extracting such event data include: connecting to the ECMs through the vehicle's Off-Board Diagnostics Connector (a 6 or 9 pin connector typically found inside the vehicle near the driver's seat); connecting directly to any ECMs while they are still connected to the engine; and connecting directly to the ECMs after they are removed from the engine (a method typically referred to as a Bench image). This research is an attempt to document the effects of these data-extraction methods on the retention of the event data contained in the ECMs of the on-highway commercial motor vehicle engines manufactured by Detroit Diesel and Mercedes-Benz.

The use of Heavy Vehicle Event Data Recorders (HVEDRs) in collision analysis has been well recognized in past research. Numerous publications have been presented illustrating data accuracy both in normal operating conditions as well as under emergency braking conditions. These data recording devices are generally incorporated into Electronic Control Modules (ECMs) for engines or Electronic Control Units (ECUs) for other vehicular components such as the Anti-Lock Brake System. Other research has looked at after-market recorders, including publically-available Global Positioning System (GPS) devices and fleet management tools such as Qualcomm. In 2009, the National Fire Protection Association (NFPA) incorporated a Vehicle Data Recorder (VDR) component into their Standard for Automotive Fire Apparatus. The purpose of this was to “…capture data that can be used to promote safe driving and riding practices.” The Standard requires minimum data elements, recording times, and sample rates.

It is well recognized that Heavy Vehicle Event Data Recorder (HVEDR) technology has been incorporated in the Electronic Control Modules (ECMs) on many on-highway commercial motor vehicles. The dynamic time-series data recorded by these HVEDRs typically include vehicle speed, engine speed, brake and clutch pedal status, and accelerator pedal position. With specific respect to Detroit Diesel ECMs, data are recorded surrounding certain events at a rate of 1.0 Hz. In this research, controlled testing was conducted to determine the time differences between the values being generated by the sourcing sensors and the interpreted data being broadcast on the vehicle's SAE J1939 controller area network (CAN). To accomplish this, raw sensor data as provided to the ECM was monitored, as were the subsequent J1939 CAN transmissions from the ECM.

Modern heavy vehicles may be equipped with an Advanced Driver Assistance System (ADAS) designed to increase highway safety. Depending on the vehicle or manufacturer, these systems may detect objects in a driver’s blind spot, provide an alert when the ADAS determines that the vehicle is leaving its lane of travel without the use of a turn signal, or notify the driver when certain road signs are detected. ADASs also include adaptive cruise control, which adjusts the vehicle’s set cruise speed to maintain a safe following distance when a slower vehicle is detected ahead of the truck. In addition, the ADAS may have a Collision Mitigation System (CMS) component that is designed to help drivers respond to roadway situations and reduce the severity of crashes. CMSs typically use radar or a combination of radar and optical technologies to detect objects such as vehicles or pedestrians in the vehicle’s path.

Heavy Vehicle Event Data Recorders (HVEDRs) have the ability to capture important data surrounding an event such as a crash or near crash. Efforts by many researchers to analyze the capabilities and performance of these complex systems can be problematic, in part, due to the challenges of obtaining a heavy truck, the necessary space to safely test systems, the inherent unpredictability in testing, and the costs associated with this research. In this paper, a method for simulating vehicle speed sensor (VSS) inputs to HVEDRs to trigger events is introduced and validated. Full-scale instrumented testing is conducted to capture raw VSS signals during steady state and braking conditions. The recorded steady state VSS signals are injected into the HVEDR along with synthesized signals to evaluate the response of the HVEDR. Brake testing VSS signals are similarly captured and injected into the HVEDR to trigger an event record.

For model year 2018, Freightliner introduced the New Cascadia model to their lineup of Class 8 trucks. Testing of the Freightliner New Cascadia with Detroit Diesel engines was conducted to evaluate the accuracy of the reported event data contained in the engine Electronic Control Units (ECUs) for these trucks. The testing showed that there are occurrences in DDEC Reports, specifically in the Last Stop Record and Hard Braking event data, when the time between successive event data points was two seconds rather than the reported one second interval. The occurrence of the two-second anomaly was not always present in a Last Stop Record or Hard Braking event. When the two-second anomaly was present in the event data, it occurred randomly and no pattern to when this anomaly occurs was determined. No method was found to be able to detect the presence of this anomaly from the review of a Last Stop Record or Hard Braking event.

Event Data Recorder (EDR) technology has been incorporated into the Electronic Control Modules (ECMs) of many on-highway heavy trucks. One benefit of this technology is its applicability to vehicle collision investigation and reconstruction ( Goebelbecker & Ferrone, 2000 ; van Nooten & Hrycay, 2005 ). However, collisions that cause extensive damage to the truck may cause a loss of electrical power to the ECM, which might interrupt the data storage process. This research is an attempt to determine the effects of power loss on heavy vehicle ECMs 1 , and the associated effects on data collected by the EDR function. Controlled testing was conducted with Detroit Diesel, Mercedes, Mack, Cummins, and Caterpillar engines, and power failures were created by artificially interrupting power between the vehicle's battery and ECM at predetermined intervals. EDR data from the test vehicles were extracted after each test, and the presence or absence of new data was examined.