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Beginning in model year 1997, BMW introduced an innovative head protection system HPS called the Inflatable Tubular Structure (HPS). Tests indicate that the system dramatically reduces the severity of head impacts in side crashes. This investigation is an evaluation of casualty abatement benefits that are derived from applying injury measures based on the HPS test results to the population in US National Accident Sampling System (NASS/CDS). The results of component and vehicle crash tests are summarized. The procedures for estimating benefits are described along with the benefits in terms of injuries mitigated, maximum injuries to occupants mitigated, and fatalities prevented.

Different roof strength methods are applied on the 2003 Ford Explorer finite element (FE) model to achieve the current Federal Motor Vehicle Safety Standard (FMVSS) 216 requirements. Two different modification approaches are utilized. Additionally, the best design of each approach is tested dynamically, in rollover and side impact simulations. In the first approach, several roll cage designs are integrated in all pillars, roof cross-members, and in the side roof rails. A roll cage design with a strength-to-weight ratio (SWR) of 3.58 and 3.40 for driver and passenger sides, respectively, with a weight penalty of 18.54 kg is selected for dynamic test assessments. The second approach investigates different localized reinforcements to achieve a more reasonable weight penalty. A localized reinforcement of the B-pillar alone with a tube meets the new FMVSS 216 requirements with a weight penalty of 4.52 kg and is selected for dynamic analyses.