Search Results

Direct injection (DI) and jet ignition (JI), plus assisted turbocharging, have been demonstrated to deliver high efficiency, high power density positive ignition (PI) internal combustion engines (ICEs) with gasoline. Peak efficiency above 50% and power density of 340 kW/liter at the 15,000 rpm revolution limiter working overall λ=1.45 have been report-ed. Here we explore the further improvement in power density that may be obtained by replacing gasoline with ethanol or methanol, thanks to the higher octane number and the larger latent heat of vaporization, which translates in an increased resistance to knock, and permits to have larger compression ratios. Results of simulations are proposed for a numerical engine that uses rotary valves rather than poppet valves, while also using mechanical, rather than electric, assisted turbocharging. While with gasoline, the power density is 410-420 kW/liter, the use of oxygenates permits to achieve up to 475 kW/liter working with methanol.

Several race car competitions seek to limit engine power through a rule that requires all of the engine combustion air passes through a hole of prescribed diameter. As the approach and departure wall shapes to this hole, usually termed orifice or restrictor are not prescribed, there is opportunity for innovation in these shapes to obtain maximum flow and therefore power. This paper reports measurements made for a range of restrictor types including venturis with conical inlets and outlets of various angles and the application of slotted throats of the ‘Dall tube’ type. Although normal venturis have been optimized as subsonic flow measuring devices with minimum pressure losses, at the limit the flow in the throat is sonic and the down stream shocks associated with flow transition from sub-sonic to sonic are best handled with sudden angular changes and the boundary layer minimized by the corner slots between the convergent and divergent cones.

The Bishop Rotary Valve (BRV) has the opportunity for greater breathing capacity than conventional poppet valve engines. However the combustion chamber shape is different from conventional engine with no opportunity for a central spark plug. This paper reports the development of a combustion analysis and design model using KIVA-3V code to locate the ignition centers and to perform sensitivity analysis to several design variables. Central to the use of the model was the tuning of the laminar Arrhenius model constants to match the experimental pressure data over the speed range 13000-20000 rpm. Piston ring crevices lands and valve crevices is shown to be an important development area and connecting rod piston stretch has also been accommodated in the modeling. For the proposed comparison, a conventional 4 valve per cylinder poppet valve engine of nearly equal IMEP has been simulated with GT-POWER.

Current flexi fuel gasoline and ethanol engines have brake efficiencies generally lower than a dedicated gasoline engines because of the constraints to accommodate a variable mixture of the two fuels. Considering ethanol has a few advantages with reference to gasoline, namely the higher octane number and the larger heat of vaporization, the paper explores the potentials of dedicated pure ethanol engines using the most advanced techniques available for gasoline engines, specifically direct injection, turbo charging and variable valve actuation. Computations are performed with state-of-the-art, well validated, engine and vehicle performance simulations packages, generally accepted to produce accurate results targeting major trends in engine developments. The higher compression ratio and the higher boost permitted by ethanol allows larger top brake efficiencies than gasoline, while variable valve actuation produces small penalties in efficiency changing the load.

Downsizing and Turbo Charging (TC) and Direct Injection (DI) may be combined with Variable Valve Actuation (VVA) to better deal with the challenges of fuel economy enhancement. VVA may control the load without throttle; control the valve directly and quickly; optimize combustion, produce large volumetric efficiency. Benefits lower fuel consumption, lower emissions and better performance and fun to drive. The paper presents an engine model of a 1.6 litre TDI VVA engine specifically designed to run pure ethanol, with computed engine maps for brake specific fuel consumption and efficiency. The paper also presents driving cycle results obtained with a vehicle model for a passenger car powered by this engine and a traditional naturally aspirated gasoline engine. Preliminary results of the VVA system coupled with downsizing, turbo charging and Direct Injection permits significant driving cycle fuel economies.

The paper discusses the benefits of a four stroke engine having one intake and one exhaust rotary valve. The rotary valve has a speed of rotation half the crankshaft and defines an open passage that may permit up to extremely sharp opening or closing and very large gas exchange areas. The dual rotary valve design is applied to a racing engine naturally aspirated V-four engine of 1000cc displacement, gasoline fuelled with central direct injection and spark ignition. The engine is then modeled by using a 1D engine & gas dynamics simulation software package to assess the potentials of the solution. The improved design produces much larger power densities than the version of the engines with traditional poppet valves revving at higher speeds, with reduced frictional losses, and with larger gas exchange areas while also improving the fuel conversion efficiency thanks to the sharpness of opening or closing events.

Moto GP engines have since the year 2012 4 cylinders in V or inline layout for a total capacity of up to 1,000cc. With pneumatic valve spring but wet sump, and with the maximum bore limited to 81mm, the maximum speed these engines may have is about 18,000 rpm, with power outputs 250-260 HP. The paper presents the design of a 65 degree V4 Moto GP engine further optimizing the pneumatic poppet valve design, as well as a novel rotary valve design. The rotary valve permits up to extremely sharp opening or closing and very large gas exchange areas. The two engines are then modeled by using a 1D engine & gas dynamics simulation software package to assess the potentials of the solution. The improved design produces much larger power densities than the version of the engines with traditional poppet valves revving at higher speeds.

Direct injection and jet ignition is becoming popular in electrically assisted, turbocharged, F1 engines because of the pressure to reduce fuel consumption. Operation from homogeneous stoichiometric up to lean of stoichiometry stratified about λ = 1.5, occurs with fast combustion of reduced cyclic variability thanks to the enhanced ignition by multiple jets of hot, partially reacting products travelling through the combustion chamber. The fuel consumption has thus been drastically reduced in an engine that is, however, still mostly throttle controlled. The aim of the present paper is to show the advantages of direct injection and jet ignition based on model simulations of the operation of a high-performance throttle-controlled engine featuring rotary valves.