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USCAR Production control Design Engineering and Styling Production

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Standard

STANDARD FOR D.C. BRUSH MOTOR – HVAC BLOWERS
1999-02-01
HISTORICAL
USCAR6
This standard sets forth the performance and durability requirements for 12-volt, D.C. brush-type electric motors used for automobile Heating, Ventilation, and Air Conditioning (HVAC) blowers and outlines Production Validation and Continuing Conformance testing.
Standard

SPECIFICATION FOR TESTING GAS DISCHARGE LIGHT SOURCE SUBSYSTEM
2022-03-02
CURRENT
USCAR27-1
This specification is a general level subsystem light source specification that establishes test requirements of a Gas Discharge Light Source (GDLS) subsystem for use on passenger vehicles. The completed test data to this test specification is intended to be provided to the OEM by the Tier one lamp set maker as part of the lamp assembly PPAP. Re-testing shall be required if any portion of the approved GDLS experiences a design, manufacturing or component change. This document shall be applied to systems that meet the requirements for design, performance and validation established by government standards. The subsystem is defined as the ballast, igniter and light source and shall be tested as a subsystem and considered one test sample for the entire test sequence. A failure of any component in the test sample shall constitute a failure of the entire sample. Substitution or replacement of only the light source shall be allowed during testing.
Standard

SPECIFICATION FOR TESTING GAS DISCHARGE LIGHT SOURCE SUBSYSTEM
2007-10-08
HISTORICAL
USCAR27
This specification is a general level subsystem light source specification that establishes test requirements of a Gas Discharge Light Source (GDLS) subsystem for use on passenger vehicles. The completed test data to this test specification is intended to be provided to the OEM by the Tier one lamp set maker as part of the lamp assembly PPAP. Re-testing shall be required if any portion of the approved GDLS experiences a design, manufacturing or component change. This document shall be applied to systems that meet the requirements for design, performance and validation established by government standards. The subsystem is defined as the ballast, igniter and light source and shall be tested as a subsystem and considered one test sample for the entire test sequence. A failure of any component in the test sample shall constitute a failure of the entire sample. Substitution or replacement of only the light source shall be allowed during testing.
Standard

Ergonomic Guidelines for Small Lot Delivery Operations
2015-03-10
CURRENT
USCAR42
This document describes the design, assessment methods and physical requirements associated with material handling systems. This would include, but not limited to manual dollies, small lot systems and kitting. All possible designs and applications could not be anticipated in creating these guidelines. Where there are questions of adherence to this document, such as use of an “off-the shelf” design, always consult the responsible Ergonomics Department.
Standard

STANDARD FOR CIGAR LIGHTERS & POWER OUTLETS
1998-09-01
HISTORICAL
USCAR4
This standard is intended to cover cigar or cigarette lighters as well as power outlets based on the form and dimensions of the cigar lighter. This standard is a full performance specification, it includes dimensional and operational parameters as well as performance characteristics which must be met when submitting a cigar lighter assembly or power outlet assembly for production approval. This standard constitutes an acceptance specification for a surface mounted, front-loaded cigar lighter or power outlet.
Standard

Standard for Cigar Lighters & Power Outlets
2014-03-31
CURRENT
USCAR4-1
This standard is intended to cover cigar or cigarette lighters as well as power outlets based on the form and dimensions of the cigar lighter. This standard is a full performance specification, it includes dimensional and operational parameters as well as performance characteristics which must be met when submitting a cigar lighter assembly or power outlet assembly for production approval. This standard constitutes an acceptance specification for a surface mounted, front-loaded cigar lighter or power outlet.
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE MINIATURE BULBS
2022-03-15
CURRENT
USCAR3-4
The procedures contained in this specification cover the laboratory testing of miniature incandescent bulbs for use in automotive illumination and signaling applications. The following tests shall be run whenever the following occurs: New bulb design Design or process change made to an existing bulb, which could affect the outcome of the test. The completion of one calendar year as noted in the following Test Schedule Table. Process control data is acceptable.
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE MINIATURE BULBS
2009-12-01
HISTORICAL
USCAR3-3
The procedures contained in this specification cover the laboratory testing of miniature incandescent bulbs for use in automotive illumination and signaling applications. The following tests shall be run whenever the following occurs: New bulb design Design or process change made to an existing bulb, which could affect the outcome of the test. The completion of one calendar year as noted in the following Test Schedule Table. Process control data is acceptable.
Standard

TORQUE-TENSION TESTING AND EVALUATION OF FASTENER FINISHES
2020-11-19
CURRENT
USCAR11-2
This standard provides a test method for determining the torque-tension relationship of a fastener finish as applied to a surrogate screw for the purpose of measuring the frictional characteristic of the fastener finish. The results obtained by this test shall be used as a process control attribute of the fastener finish and shall not be utilized for specific applications.
Standard

TORQUE-TENSION TESTING AND EVALUATION OF FASTENER FINISHES
2007-03-01
HISTORICAL
USCAR11-1
This standard provides a test method for determining the torque-tension relationship of a fastener finish as applied to a surrogate screw for the purpose of measuring the frictional characteristic of the fastener finish. The results obtained by this test shall be used as a process control attribute of the fastener finish and shall not be utilized for specific applications.
Standard

Dimensional and Performance Specification for After-Market Gasoline Engine Oil Filters
2013-01-30
HISTORICAL
USCAR36
This specification defines the dimensional and performance requirements for aftermarket spin-on oil filters intended for use on gasoline engines. Filters meeting this specification may also be suitable for use on some diesel applications. Filters meeting these dimensional limits are intended to meet the oil filter fit and package requirements for engine and vehicle designs. Filters meeting the performance requirements are intended to maintain sufficient durability to support many of the OEM's recommended oil change intervals. Some OEM engines may require special filters for which this specification would not support.
Standard

DIMENSIONAL AND PERFORMANCE SPECIFICATION FOR AFTER-MARKET GASOLINE ENGINE OIL FILTERS
2021-05-13
CURRENT
USCAR36-1
This specification defines the dimensional and performance requirements for aftermarket spin-on oil filters intended for use on gasoline engines. Filters meeting this specification may also be suitable for use on some diesel applications. Filters meeting these dimensional limits are intended to meet the oil filter fit and package requirements for engine and vehicle designs. Filters meeting the performance requirements are intended to maintain sufficient durability to support typical 10000 mile oil change intervals. Some OEM engines may require special filters for which this specification would not support. Filters that meet or exceed this specification requirements for both dimensional and performance can claim “Conformance to SAE/USCAR - 36 Specifications.” Filters that meet just the performance specifications (ie. may have different thread) can claim “Aligns to SAE/USCAR - 36 Performance Specifications.”
Standard

Specification for Testing Automotive Halogen Light Sources
2006-01-01
HISTORICAL
USCAR14-2
The procedures contained in this specification cover the laboratory testing of replaceable halogen incandescent bulbs for use in automotive road illumination. The following tests are intended to be run under the following conditions. New bulb design Design or process change made to an existing bulb, which could affect the outcome of the test The completion of one calendar year, accept as noted in the following Test Schedule Table. Test Title Yearly Physical Dimensions X Mean Spherical Candela (MSCD) X External Visual Examination X Color X Leak/Sealability Through Terminals and Seals X Deflection X Fluid Compatibility Terminal Retention X Resonant Frequencies Aged Resonant Frequency Salt Spray Outgassing Temperatures Requirement Laboratory Life at 14.0 VDC X Luminous Intensity Maintenance X Vibration Durability Shock Aged Vibration Durability Terminal Requirements DRL (SAE J2087)
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE HALOGEN LIGHT SOURCES
2022-03-15
CURRENT
USCAR14-3
The procedures contained in this specification cover the laboratory testing of replaceable halogen incandescent bulbs for use in automotive road illumination. The following tests are intended to be run under the following conditions. New bulb design Design or process change made to an existing bulb, which could affect the outcome of the test The completion of one calendar year, accept as noted in the following Test Schedule Table. Test Title Yearly Physical Dimensions X Mean Spherical Candela (MSCD) X External Visual Examination X Color X Leak/Sealability Through Terminals and Seals X Deflection X Fluid Compatibility Terminal Retention X Resonant Frequencies Aged Resonant Frequency Salt Spray Outgassing Temperatures Requirement Laboratory Life at 14.0 VDC X Luminous Intensity Maintenance X Vibration Durability Shock Aged Vibration Durability Terminal Requirements DRL (SAE J2087)
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE HALOGEN LIGHT SOURCES
2002-04-15
HISTORICAL
USCAR14-1
The procedures contained in this specification cover the laboratory testing of replaceable halogen incandescent bulbs for use in automotive road illumination. The following tests are intended to be run under the following conditions. New bulb design Design or process change made to an existing bulb, which could affect the outcome of the test The completion of one calendar year, accept as noted in the following Test Schedule Table. Test Title Yearly Physical Dimensions X Mean Spherical Candela (MSCD) X External Visual Examination X Color X Leak /Sealability Through Terminals and Seals X Deflection X Fluid Compatibility Terminal Retention X Resonant Frequencies Aged Resonant Frequency Salt Spray Outgassing Temperatures Requirement Laboratory Life at 14.0 VDC X Luminous Intensity Maintenance Vibration Durability Shock Aged Vibration Durability Terminal Requirements DRL (SAE J2087)
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE LED MODULES
2020-08-03
CURRENT
USCAR33-1
This specification is a general level subsystem light source specification that establishes test requirements of light emitting diode (LED) components and modules for use in automotive lighting systems. The completed test data from this test specification is intended to be provided to the OEM by the Tier 1 lamp set maker as part of the lamp assembly PPAP. Re-testing shall be required if any portion of the approved LED module experiences a design, manufacturing, or component change. This document shall be applied to systems that meet the requirements for design, performance, and validation established by government standards. The LED module is defined as the LED devices and any electronics required to properly energize the LEDs using a vehicle electrical power system along with any associated electrical wiring, connectors, and thermal management system. Samples shall be tested as a subsystem and considered one test sample for the entire test sequence.
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE LED MODULES
2013-02-19
HISTORICAL
USCAR33
This specification is a general level subsystem light source specification that establishes test requirements of Light Emitting Diode (LED) components and modules for use in automotive lighting systems. The completed test data to this test specification is intended to be provided to the OEM by the Tier I lamp set maker as part of the lamp assembly PPAP. Re-testing shall be required if any portion of the approved LED modules experiences a design, manufacturing or component change. This document shall be applied to systems that meet the requirements for design, performance and validation established by government standards. The LED module is defined as the LED devices and any electronics required to properly energize the LEDs using vehicle electrical power system along with any associated electrical wiring, connectors and thermal management system. Samples shall be tested as a subsystem and considered one test sample for the entire test sequence.
Standard

ELECTRICAL CONNECTOR ASSEMBLY ERGONOMIC DESIGN CRITERIA
2003-05-03
HISTORICAL
USCAR25
This document describes the design and assembly force guidelines for conventional and mechanical assist (lever and slide-lock) electrical connectors and CPA’s. All possible designs and applications cannot be anticipated in creating these guidelines. Where there are questions of adherence to this document, such as use of an “off-the-shelf” design, always consult the responsible Ergonomics department. Refer to SAE/USCAR-12 Wiring Component Design Guidelines for additional guidelines.
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