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Video

Electrification of Vehicles at Nissan Motor Company to achieve Zero Tailpipe Emissions

2012-03-29
Nissan Motor Company has recently released the �Nissan Green Program 2016� which is a six-year action plan embodying the company�s environmental philosophy: Symbiosis of People, Vehicles and Nature. One of the key activities of this Program is the successful penetration of Zero-Emission Vehicles into the market which includes electric vehicle (EV) cumulative sales of 1.5M units with our Alliance partner Renault, introduction of a fuel cell electric vehicle (FCEV) into the market, taking a global leadership in supplying batteries for electric drive and creating zero-emission societies. This presentation will highlight some of these key activities. Presenter Kev Adjemian, Nissan Technical Center NA
Video

Development and Demonstration of a Low Emissions Four-Stroke Outboard Marine Engine Utilizing Catalyst Technology

2012-06-18
A conceptual project aimed at understanding the fundamental design considerations concerning the implementation of catalyst systems on outboard marine engines was carried out by Mercury Marine, with the support of the California Air Resources Board. In order to keep a reasonable project scope, only electronic fuel injected four-stroke outboards were considered. While they represent a significant portion of the total number of outboard engines sold in the United States, carbureted four-strokes and direct injected two-strokes pose their own sets of design constraints and were considered to be outside the scope of this study. Recently, three-way catalyst based exhaust emissions aftertreatment systems have been introduced into series production on sterndrive and inboard marine spark ignition engines in North America. The integration of catalyst systems on outboards is much more challenging than on these other marine propulsion alternatives.
Video

Development of High-Efficiency Rotary Engines

2012-05-10
In this presentation, we will explain how the traditional Miller Cycle - which has its limitations in the traditional four-stroke, Otto Cycle engine provides new opportunities for greater fuel efficiency gains and engine downsizing when incorporated in a split-cycle combustion process. Results will also be shared from studies showing how these implementations can provide both significant drops in fuel consumption and increases in power when incorporated into some of today's most economic vehicles. Presenter Stephen Scuderi, Scuderi Group LLC
Journal Article

Artificial Lightning Tests on Metal and CFRP Automotive Bodies: A Comparative Study

2019-01-07
Abstract Carbon fiber reinforced plastic (CFRP) has been used in automobiles as well as airplanes. Because of its light weight and high strength, CFRP is a good choice for making vehicle bodies lighter, which would improve fuel economy. Conventional metal bodies provide a convenient body return for electric wiring and offer good shielding against electromagnetic fields. Although CFRP is a conductor, its conductivity is much lower than that of metals. Therefore, CFRP bodies are usually not useful for electric wiring. In thunderstorms, an automotive body is considered to be a Faraday cage that protects the vehicle’s occupants from the potential harms of lightning. Before CFRP becomes widely applied to automotive bodies, its electric and electromagnetic properties need to be investigated in order to determine whether it also works as a Faraday cage against lightning. In this article, CFRP and metal body vehicles were tested under artificial lightning.
Journal Article

Exhaust Manifold Thermal Assessment with Ambient Heat Transfer Coefficient Optimization

2018-06-04
Abstract Exhaust manifolds are one of the most important components on the engine assembly, which is mounted on engine cylinder head. Exhaust manifolds connect exhaust ports of cylinders to the turbine for turbocharged diesel engine therefore they play a significant role in the performance of engine system. Exhaust manifolds are subjected to very harsh thermal loads; extreme heating under very high temperatures and cooling under low temperatures. Therefore designing a durable exhaust manifold is a challenging task. Computer aided engineering (CAE) is an effective tool to drive an exhaust manifold design at the early stage of engine development. Thus advanced CAE methodologies are required for the accurate prediction of temperature distribution. However, at the end of the development process, for the design verification purposes, various tests have to be carried out in engine dynamometer cells under severe operating conditions.
Journal Article

Mathematical Model of Heat-Controlled Accumulator (HCA) for Microgravity Conditions

2020-01-20
Abstract It is reasonable to use a two-phase heat transfer loop (TPL) in a thermal control system (TCS) of spacecraft with large heat dissipation. One of the key elements of TPL is a heat-controlled accumulator (HCA). The HCA represents a volume which is filled with vapor and liquid of a single working fluid without bellows. The pressure in a HCA is controlled by the heater. The heat and mass transfer processes in the HCA can proceed with a significant nonequilibrium. This has implications on the regulation of TPL. This article presents a mathematical model of nonequilibrium heat and mass transfer processes in an HCA for microgravity conditions. The model uses the equations of mass and energy conservation separately for the vapor and liquid phases. Interfacial heat and mass transfer is also taken into account. It proposes to use the convective component k for the level of nonequilibrium evaluation.
Journal Article

Laser-Assisted Filler-Based Joining for Battery Assembly in Aviation

2020-10-19
Abstract A key problem of the construction of fully electric aircraft is the limited energy density of battery packs. It is generally accepted that this can only be overcome via new, denser battery chemistry together with a further increase in the efficiency of power utilization. One appealing approach for achieving the latter is using laser-assisted filler-based joining technologies, which offers unprecedented flexibility for achieving battery cell connections with the least possible electrical loss. This contribution presents our results on the effect of various experimental and process parameters on the electrical and mechanical properties of the laser-formed bond.
Journal Article

Implementation and Optimization of a Variable-Speed Coolant Pump in a Powertrain Cooling System

2020-02-07
Abstract This study investigates methods to precisely control a coolant pump in an internal combustion engine. The goal of this research is to minimize power consumption while still meeting optimal performance, reliability and durability requirements for an engine at all engine-operating conditions. This investigation achieves reduced fuel consumption, reduced emissions, and improved powertrain performance. Secondary impacts include cleaner air for the earth, reduced operating costs for the owner, and compliance with US regulatory requirements. The study utilizes mathematical modeling of the cooling system using heat transfer, pump laws, and boiling analysis to set limits to the cooling system and predict performance changes.
Journal Article

Thermal Energy Performance Evaluation and Architecture Selection for Off-Highway Equipment

2021-08-31
Abstract An accurate and rapid thermal model of an axle-brake system is crucial to the design process of reliable braking systems. Proper thermal management is necessary to avoid damaging effects, such as brake fade, thermal cracking, and lubricating oil degradation. In order to understand the thermal effects inside of a lubricated braking system, it is common to use Computational Fluid Dynamics (CFD) to calculate the heat generation and rejection. However, this is a difficult and time-consuming process, especially when trying to optimize a braking system. This article uses the results from several CFD runs to train a Stacked Ensemble Model (SEM), which allows the use of machine learning (ML) to predict the systems’ temperature based on several input design parameters. The robustness of the SEM was evaluated using uncertainty quantification.
Journal Article

Two-Way Coupled CFD Approach for Predicting Gear Temperature of Oil Jet Lubricated Transmissions

2018-07-24
Abstract This article focuses on the development of a two-way coupled methodology to predict gear temperature of oil jet lubricated transmissions using commercial software for computational fluid dynamics simulation. The proposed methodology applies an overset mesh technique to model the gear interlocking motion, multiphase of air-oil mixture, and heat transfer. Two gear pairs were used to develop and validate the methodology, an overdrive helical gear pair of a commercial vehicle transmission and a standard spur gear pair. Different oil jet lubrication methods were investigated using the proposed methodology, such as oil jet directed at the into-mesh position and at the out-of-mesh position. This investigation showed that out of mesh lubrication direction shows better cooling performance which is in well agreement with previous studies of literature.
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