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This work investigates the effect of a multifunctional diesel fuel additive package used with RapeSeed Oil (RSO) as a fuel in a DI heavy duty diesel engine. The effects on fuel injectors’ cleanliness were assessed. The aim was to maintain combustion performance and preventing the deterioration of exhaust emissions associated with injector deposit build up. Two scenarios were investigated: the effect of deposit clean-up by a high dose of the additive package; and the effect of deposit prevention using a moderate dose of the additive package. Engine combustion performance and emissions were compared for each case against use of RSO without any additive. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, fitted with an oxidation catalyst and meeting the Euro II emissions limits. The tests were conducted under steady state conditions of 23kW and 47kW power output at an engine speed of 1500 rpm.

In order to improve energy supply diversity and reduce carbon dioxide emissions, sustainable bio-fuels are strongly supported by EU and other governments in the world. While the feedstock of biofuels has caused a debate on the issue of sustainability, the used cooking oil (UCO) has become a preferred feedstock for biodiesel manufacturers. However, intensive energy consumption in the trans-esterification process during the UCO biodiesel production has significantly compromised the carbon reduction potentials and increased the cost of the UCO biodiesel. Moreover, the yield of biodiesel is only ∼90% and the remaining ∼10% feedstock is wasted as by-product glycerol. Direct use of UCO in diesel engines is a way to maximize its carbon saving potentials.

Pure rape seed oil (RSO), as coded BO100 (BO: Bio-Oil) to distinguish from biodiesel was investigated for a range of intake oxygen levels from 21 to 24%. RSO can have deposit problems in both the fuel injector and piston crown and elevated intake oxygen levels potentially could control these by promoting their oxidation. Increased intake oxygen elevates the peak temperature and this promotes the oxidation of soot and volatile organic compounds. The effect of this on particle mass and on the particle size distribution was investigated using a 6-cylinder 6-liter Perkins Phaser Euro 2 DI diesel engine. The tests were conducted at 47 kW brake power output at 1500 rpm. The particle size distribution was determined from the engine-out exhaust sample using a Dekati microdilution system and nano-SMPS analyzer. The results showed that for air RSO had higher particle mass than diesel and that this mass decreased as the oxygen level was increased.

Direct use of straight vegetable oil based biofuels in diesel engines without trans-esterification can deliver more carbon reductions compared to its counterpart biodiesel. However, the use of high blends of straight vegetable oils especially used cooking oil based fuels in diesel engines needs to ensure compatible fuel economy with PD (Petroleum Diesel) and satisfactory operational performance. There are two ways to use high blends of SVO (Straight Vegetable Oil) in diesel engines: fixed blending ratio feeding to the engine and variable blending ratio feeding to the engine. This paper employed the latter using an on-board blending system-Bioltec system, which is capable of heating the vegetable oils and feeding the engine with neat PD or different blends of vegetable oils depending on engine load and temperature.

To maximize CO2 reduction, refined straight used cooking oils were used as a fuel in Heavy Goods Vehicles (HGVs) in this research. The fuel is called C2G Ultra Biofuel (C2G: Convert to Green Ltd) and is a fully renewable fuel made as a diesel replacement from processed used cooking oil, used directly in diesel engines specifically modified for this purpose. This is part of a large demonstration project involving ten 44-tonne trucks using C2G Ultra Biofuel as a fuel to partially replace standard diesel fuels. A dual fuel tank containing both diesel and C2G Ultra Biofuel and an on-board fuel blending system-Bioltec system was installed on each vehicle, which is able to heat the C2G Ultra Biofuel and automatically determine the required blending ratio of diesel and C2G Ultra Biofuel according to fuel temperature and engine load. The engine was started with diesel and then switched to C2G Ultra Biofuel under appropriate conditions.