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The high-frequency whining noise produced by motors in modern electric vehicles causes a significant issue, leading to annoyance among passengers. This noise becomes even more noticeable due to the quiet nature of electric vehicles, which lack other noises to mask the high-frequency whining noise. To improve the noise caused by motors, it is essential to optimize various motor design parameters. However, this task requires expert knowledge and a considerable time investment. In this study, we explored the application of artificial intelligence to optimize the NVH performance of motors during the design phase. Firstly, we selected and modeled three benchmark motor types using Motor-CAD. Machine learning models were trained using Design of Experiment methods to simulate batch runs of Motor-CAD inputs and outputs.

Automotive companies are trying to enhance the customer’s impression by improving engine sound quality. The target of this sound quality is to create a brand sound that is preferred by their customers as well as quietness of interior noise. Over the past decade there have been many studies in the field of automotive sound quality. These have included the technologies such as tuning of intake orifice and exhaust orifice, tuning of structure-borne, intake feedback devices, active exhaust valves, ANC (Active Noise Cancellation) and ASD (Active Sound Design). The three elements of the sound that affect the feeling of the customer are known as engine order arrangement, frequency balance, and linearity. Here, the most important thing in sound quality development is the order arrangement.

This paper presents NVH optimization procedure for the 2.5L I4 common rail diesel engine. Distinctive design feature is the low noise timing chain system which realized by chain case modification and meshing noise improvement. The former was effective for reduction of sound level and the later was for sound quality. Combustion excitation force, vibration transmission in engine structure were also improved and countermeasured to achieve powerful and comfortable Sports Utility Vehicle.