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This paper presents a new method to derive the tire forces for simultaneous braking and cornering, by combining empirical models for pure braking and cornering using brush-model tire mechanics. The method is aimed at simulation of vehicle handling, and is of intermediate complexity such that it may be implemented and calibrated by the end user. The brush model states that the contact patch between the tire and the road is divided into an adhesion region where the rubber is gripping the road and a sliding region where the rubber slides on the road surface. The total force generated by the tire is then composed of components from these two regions. In the proposed method the adhesion and the sliding forces are extracted from an empirical pure-slip tire model and then scaled to account for the combined-slip condition. The combined-slip self-aligning torque is described likewise.

There is a need for reducing fuel consumption and thereby also reducing CO2 and other emissions in all areas of transportation and the forest industry is no exception. In the particular case of timber trucks special care have to be taken when designing such vehicles; they have to be sturdy and operate in harsh conditions and they are being driven empty half the time. It is well known that the aerodynamic resistance constitutes a significant part of the vehicles driving resistance and four areas in particular, front of vehicle, gap, side/underbody and rear of the vehicle contributes about one quarter each. In order to address these issues a wind tunnel investigation was initiated where a 1:6 scale model of a timber truck was designed to operate in a 3.6 m wind tunnel. The present model resembles a generic timber truck with a flexible design such that different configurations could be tested easily.

An air hybrid is a vehicle with an ICE modified to also work as an air compressor and air motor. The engine is connected to two air reservoirs, normally the atmosphere and a high pressure tank. The main benefit of such a system is the possibility to make use of the kinetic energy of the vehicle otherwise lost when braking. The main difference between the air hybrid developed in this paper and earlier air hybrid concepts is the introduction of a pressure tank that substitutes the atmosphere as supplier of low air pressure. By this modification, a very high torque can be achieved in compressor mode as well as in air motor mode. A model of an air hybrid with two air tanks was created using the engine simulation code GT-Power. The results from the simulations were combined with a driving cycle to estimate the reduction in fuel consumption.

One way to reduce carbon dioxide emissions from the current heavy-duty vehicles fleet is to replace fossil fuel with renewable fuel. This can be done by blending so-called drop-in fuels into the standard diesel fuel. However, problems such as insoluble impurities may arise when the fuels are mixed. These precipitates, known as soft particles, can cause deposits in the fuel system, e.g., injectors and fuel filters, reducing the engine´s performance. The most used drop-in fuel today is biodiesel which, is blended with different concentrations. To better understand how soft particles are formed in the vehicle´s fuel system, the degradation of biodiesel blends in the engine has been investigated. This study explores biodiesel blends´ degradation process by comparing the incoming fuel with the return fuel from a modern diesel engine to investigate how the fuel is affected by this process. The engine was run using different blends of biodiesel fuel.

The most economical way to convert truck and bus DI-diesel engines to natural gas operation is to replace the injector with a spark plug and modify the combustion chamber in the piston crown for spark ignition operation. The modification of the piston crown should give a geometry well suited for spark ignition operation with the original swirling inlet port. Ten different geometries were tried on a converted VOLVO TD102 engine and a remarkably large difference in the rate of combustion was noted between the chambers. To find an explanation for this difference a cycle resolved measurement of the in-cylinder mean velocity and turbulence was performed with Laser Doppler Velocimetry (LDV). The results show a high correlation between in cylinder turbulence and rate of heat release in the main part of combustion.

In-cylinder flow measurements, conventional swirl measurements and CFD-simulations have been performed and then compared. The engine studied is a single cylinder version of a Scania D12 that represents a modern heavy-duty truck size engine. Bowditch type optical access and flat piston is used. The cylinder head was also measured in a steady-flow impulse torque swirl meter. From the two-dimensional flow-field, which was measured in the interval from -200° ATDC to 65° ATDC at two different positions from the cylinder head, calculations of the vorticity, turbulence and swirl were made. A maximum in swirl occurs at about 50° before TDC while the maximum vorticity and turbulence occurs somewhat later during the compression stroke. The swirl centre is also seen moving around and it does not coincide with the geometrical centre of the cylinder. The simulated flow-field shows similar behaviour as that seen in the measurements.

A comparison of scanning mobility particle sizer (SMPS) and laser-induced incandescence (LII) measurements of diesel particulate matter (PM) was performed. The results reveal the significance of the aggregate nature of diesel PM on interpretation of size and volume fraction measurements obtained with an SMPS, and the accuracy of primary particle size measurements by LII. Volume fraction calculations based on the mobility diameter measured by the SMPS substantially over-predict the space-filling volume fraction of the PM. Correction algorithms for the SMPS measurements, to account for the fractal nature of the aggregate morphology, result in a substantial reduction in the reported volume. The behavior of the particulate volume fraction, mean and standard deviation of the mobility diameter, and primary particle size are studied as a function of the EGR for a range of steady-state engine speeds and loads for a turbocharged direct-injection diesel engine.

This paper reports on the development of novel time resolved spectroscopic imaging techniques for the study of spark ignition phenomena in combustion cells and an SI-engine. The techniques are based on planar laser induced fluorescence imaging (PLIF) of OH radicals, on fuel tracer PLIF, and on chemiluminescence. The techniques could be achieved at repetition rates reaching several hundreds of kilo-Hz and were cycle resolved. These techniques offer a new path along which engine related diagnostics can be undertaken, providing a wealth of information on turbulent spark ignition.

“Hot Bulb engines” was the popular name of the early direct injected 2-stroke oil engine, invented and patented by Carl W. Weiss 1897. This paper covers engines of this design, built under license in Sweden by various manufacturers. The continuous development is demonstrated through examples of different combustion chamber designs. The material is based on official engine performance evaluations on stationary engines and farm tractors from 1899 to 1995 made by the National Machinery Testing Institute in Sweden (SMP). Hot-bulb, diesel and spark ignited engines are compared regarding efficiency, brake mean effective pressure and specific power (power per displaced volume). The evaluated hot-bulb engines had a fairly good efficiency, well matching the contemporary diesel engines. At low mean effective pressures, the efficiency of the hot-bulb engines was even better than that of subsequent diesel engines.

This paper reports an one–dimensional modeling procedure of the hot spot autoignition with a detailed chemistry and multi–species transport in the end gas in an SI engine. The governing equations for continuity of mass, momentum, energy and species for an one–dimensional, unsteady, compressible, laminar, reacting flow and thermal fields are discretized and solved by a fully implicit method. A chemical kinetic mechanism is used for the primary reference fuels n–heptane and iso–octane. This mechanism contains 510 chemical reactions and 75 species. The change of the cylinder pressure is calculated from both flame propagation and piston movement. The turbulent velocity of the propagating flame is modeled by the Wiebe function. Adiabatic conditions, calculated by minimizing Gibb's free energy at each time step, are assumed behind the flame front in the burned gas.

In this work, the effect of swirl to tumble ratio on homogeneity, turbulence and mixing in a generic heavy duty Diesel engine during compression, is investigated using Large-Eddy Simulations. The main conclusion is that the relative importance of dilatation (relative volume change) increases whereas the effect of tumble breakdown decreases with the swirl to tumble ratio. In detail, we show that an increase in tumble raises the peak turbulence level and shifts the peak to earlier crank angles, which in turn leads to higher dissipation. Moreover, maximum turbulence level at top dead center is obtained for a combination of swirl and tumble rather than for pure tumble. Furthermore, it is observed that the peak turbulent kinetic energy displays levels three times greater than the initial kinetic energy of the tumble motion. Thus, energy is added to the flow (turbulence) by the piston through generation of vorticity by vorticity-dilatation interaction.

It has been known from multi-zone simulations that HCCI combustion can be significantly affected by temperature stratification of the in-cylinder gas. With the same combustion timing (i.e. crank angles at 50% heat release, denoted as CA50), large temperature stratification tends to prolong the combustion duration and lower down the in-cylinder pressure-rise-rate. With low pressure-rise-rate HCCI engines can be operated at high load, therefore it is of practical importance to look into more details about how temperature stratification affects the auto-ignition process. It has been realized that multi-zone simulations can not account for the effects of spatial structures of the stratified temperature field, i.e. how the size of the hot and cold spots in the temperature field could affect the auto-ignition process. This question is investigated in the present work by large eddy simulation (LES) method which is capable of resolving the in-cylinder turbulence field in space and time.

This paper presents a simulation environment and methodology for noise and vibration analyses of a driven rear axle in a bus application, with particular focus on medium to high frequency range (400 Hz to 3 kHz). The workflow demonstrates structure borne noise and sound radiation analyses. The fully flexible Multi-Body Dynamics (MBD) model - serving to cover the actual mechanical excitation mechanisms and the structural domain - includes geometrical contacts of hypoid gear in the central gear and planetary gear integrated at hubs, considering non-linear meshing stiffness. Contribution of aforementioned gear stages, as well as the propeller shaft universal joint at the pinion axle, on overall axle noise levels is investigated by means of sensitivity analysis. Based on the surface velocities computed at the vibrating axle-housing structure the Wave Based Technique (WBT) is employed to solve the airborne noise problem and predict the radiated sound.

When a truck or bus suffers from a breakdown it is important that the vehicle comes back on the road as soon as possible. In this paper we present a prototype diagnostic decision support system capable of automatically identifying possible causes of a failure and propose recommended actions on how to get the vehicle back on the road as cost efficiently as possible. This troubleshooting system is novel in the way it integrates the remote diagnosis with the workshop diagnosis when providing recommendations. To achieve this integration, a novel planning algorithm has been developed that enables the troubleshooting system to guide the different users (driver, help-desk operator, and mechanic) through the entire troubleshooting process. In this paper we formulate the problem of integrated remote and workshop troubleshooting and present a working prototype that has been implemented to demonstrate all parts of the troubleshooting system.

Planetary gears in heavy truck gearboxes are normally manufactured by forging a blank, turning, hobbing, shaving and heat-treatment followed by grinding. Due to the size of the gear the net shape capability of PM methods can be cost effective alternatively to conventional manufacturing. Warm compaction and surface densification are two PM methods to reach high density and thereby high strength and fatigue properties. Typical characteristics for PM gears manufactured by these methods are outlined.

This paper presents a large eddy simulation study of the liquid spray mixing with hot ambient gas in a constant volume vessel under engine-like conditions with the injection pressure of 1500 bar, ambient density 22.8 kg/m₃, ambient temperature of 900 K and an injector nozzle of 0.09 mm. The simulation results are compared with the experiments carried out by Pickett et al., under similar conditions. Under modern direct injection diesel engine conditions, it has been argued that the liquid core region is small and the droplets after atomization are fine so that the process of spray evaporation and mixing with the air is controlled by the heat and mass transfer between the ambient hot gas and central fuel flow. To examine this hypothesis a simple spray breakup model is tested in the present LES simulation. The simulations are performed using an open source compressible flow solver, in OpenFOAM.

Turbulent flame speeds have been measured in a single cylinder S.I. engine and in a stationary atmospheric burner. One- and two-point LDA has been used to measure turbulence intensities and integral length scales. Stretching, in terms of Karlovitz numbers could be estimated from these measurements. The influence of moving average filtered turbulence on the flame speed in the S.I. engine is in agreement with the burner experiments. Previously reported signs of quenching of small flames in the S.I. engine, due to excessive turbulence could not be found for larger flames.

To study the effect of different injection timings on the charge inhomogeneity, planar laser-induced fluorescence (PLIF) was applied to an operating engine. Quantitative images of the fuel distribution within the engine were obtained. Since the fuel used, iso-octane, does not fluoresce, a dopant was required. Three-pentanone was found to have vapour pressure characteristics similar to those of iso-octane as well as low absorption and suitable spectral properties. A worst case estimation of the total accuracy from the PLIF images gives a maximum error of 0.03 in equivalence ratio. The results show that an early injection timing gives a higher degree of charge inhomogeneity close to the spark plug. It is also shown that charge inhomogeneity gives a more unstable engine operation. A correlation was noted between the combustion on a cycle to cycle basis and the average fuel concentration within a circular area close to the spark plug center.

Turbulent premixed natural gas - air flame velocities have been measured in a stationary axi-symmetric burner using LDA. The flame was stabilized by letting the flow retard toward a stagnation plate downstream of the burner exit. Turbulence was generated by letting the flow pass through a plate with drilled holes. Three different hole diameters were used, 3, 6 and 10 mm, in order to achieve different turbulent length scales. Turbulent integral length scales were measured using two-point LDA and the stretching in terms of the Karlovitz number could be estimated from these measurements. The results support previous studies indicating that stretching reduces the flame speed.

Troubleshooting trees are traditionally used to guide technicians through the process of identifying the cause of vehicle problems and solving them. These static trees can successfully visualize complex information. However, for modular vehicles, the trees become difficult to create and maintain due to the numerous different configurations of vehicles that can be constructed. These issues can be overcome by using a model-based approach. This paper describes a prototype tool for guided troubleshooting and shows its application to a selective catalytic reduction system used in many heavy vehicles. The troubleshooting tool guides the technician through the troubleshooting process by presenting the most likely fault candidates and recommending the most useful actions to perform. The list of candidates and recommendations are updated continuously to reflect the outcomes of past actions.