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Research is under way on an engine system [1] that achieves a variable compression ratio using a multiple-link mechanism between the crankshaft and pistons for the dual purpose of improving fuel economy and power output. At present, there is no database that allows direct judgment of the feasibility of the specific sliding parts in this mechanism. In this paper, the feasibility was examined by making a comparison with the sliding characteristics and material properties of conventional engine parts, for which databases exist, and using evaluation parameters based on mixed elasto-hydrodynamic (EHD) lubrication calculations. In addition, the innovations made to the mixed EHD calculation method used in this study to facilitate calculations under various lubrication conditions are also explained, including the treatment of surface roughness, wear progress and stiffness around the bearings.

Nissan has developed a new GA16DE engine for use in the new 1991 Sentra. The major development aims for this engine were to achieve ample torque at low to intermediate engine speed and smooth throttle response. These aims, of course, had to be compatible with good fuel economy, quietness, maintenance-free operation and high reliability. In addition, It was necessary to achieve a compact package size despite the twin-cam design. All of those objectives have been attained through the use of a super-long and aerodynamic intake system, variable valve timing control, a low friction, maintenance-free, direct acting valve system, dual direction fuel injectors, and a two-stage cam drive system. This paper discuss the major development objectives, basic engine structure and principal component parts.

There has been a growing need to develop more compact automatic transmissions with a greater number of speeds for better fuel economy and better driveability. This study investigated a method for determining suitable planetary gear trains for today's transmissions. A computer program has been developed for application to five-speed transmissions consisting of two planetary gearsets. By analyzing various gear train possibilities, the program can identify which gearsets are suitable for different conditions, including the number of speeds, the number of binding elements, topological suitability and other factors.

Gasoline engines employ various mechanisms for improvement of fuel consumption and reduction of exhaust emissions to deal with environmental problems. Direct fuel injection is one such technology. This paper presents a new quasi-dimensional combustion model applicable to direct injection gasoline engine. The Model consists of author's original in-cylinder turbulence and mixture homogeneity sub model suitable for direct fuel injection conditions. Model validation results exhibit good agreement with experimental and 3D CFD data at steady state and transient operating conditions.

A robotic driver has been designed on the basis of an analysis of a human driver's action in following a given driving schedule. The self-learning algorithm enables the robot to learn the vehicle characteristics without human intervention. Based on learned relationships, the robotic driver can determine an appropriate accelerator position and execute other operations through sophisticated calculations using the future scheduled vehicle speed and vehicle characteristics data. Compensation is also provided to minimize vehicle speed error. The robotic driver can reproduce the same types of exhaust emission and fuel economy data obtained with human drivers with good repeatability. It doesn't require long preparation time. Thereby making it possible to reduce experimentation work in the vehicle development process while providing good accuracy and reliability.

Technologies for improving the fuel economy of gasoline engines have been vigorously developed in recent years for the purpose of reducing CO2 emissions. Increasing the compression ratio is an example of a technology for improving the thermal efficiency of gasoline engines. A significant issue of a high compression ratio engine for improving fuel economy and low-end torque is prevention of knocking under a low engine speed. Knocking is caused by autoignition of the air-fuel mixture in the cylinder and seems to be largely affected by heat transfer from the intake port and combustion chamber walls. In this study, the influence of heat transfer from the walls of each part was analyzed by the following three approaches using computational fluid dynamics (CFD) and experiments conducted with a multi-cooling engine system. First, the temperature rise of the air-fuel mixture by heat transfer from each part was analyzed.

A continuously variable valve event and lift (VEL) system, actuated by oscillating cams, can provide optimum lift and event angles matching the engine operating conditions, thereby improving fuel economy, exhaust emission performance and power output. The VEL system allows small lift and event angles even in the engine operating region where the required intake air volume is small and the influence of valvetrain friction is substantial, such as during idling. Therefore, the system can reduce friction to lower levels than conventional valvetrains, which works to improve fuel economy. On the other hand, a distinct feature of oscillating cams is that their sliding velocity is zero at the time of peak lift, which differs from the behavior of conventional rotating cams. For that reason, it is assumed that the friction and lubrication characteristics of oscillating cams may differ from those of conventional cams.

There have been strong demands recently for reductions in the fuel consumption and exhaust emissions of diesel engines from the standpoints of conserving energy and curbing global warming. A great deal of research is being done on new emission control technologies using direct-injection (DI) diesel engines that provide high thermal efficiency. This work includes dramatic improvements in the combustion process. The authors have developed a new combustion concept called Modulated Kinetics (MK), which reduces smoke and NOx levels simultaneously by reconciling low-temperature combustion with pre-mixed combustion [1, 2]. At present, research is under way on the second generation of MK combustion with the aim of improving emission performance further and achieving higher thermal efficiency [3]. Reducing heat rejection in the combustion chamber is effective in improving the thermal efficiency of DI diesel engines as well as that of MK combustion.

Vehicle manufacturers developed two mixture formation concepts for the first generation of gasoline direct-injection (GDI) engines. Both the wall-guided concept with reverse tumble air motion or swirl air motion and the air-guided concept with tumble air motion have the fuel injector located at the side of the combustion chamber between the two intake ports. This paper proposes a new GDI concept. It has the fuel injector located at almost the center of the combustion chamber and with the spark plug positioned nearby. An oval bowl is provided in the piston crown. The fuel spray is injected at high fuel pressures of up to 100 MPa. The spray creates strong air motion in the combustion chamber and reaches the piston bowl. The wall of the piston bowl changes the direction of the spray and air motion, producing an upward flow. The spray and air flow rise and reach the spark plug.

Technologies for improving the fuel economy of gasoline engines have been vigorously developed in recent years for the purpose of reducing CO2 emissions. Increasing the compression ratio for improving thermal efficiency and downsizing the engine based on fuel-efficient operating conditions are good examples of technologies for enhancing gasoline engine fuel economy. A direct-injection system is adopted for most of these engines. Direct injection can prevent knocking by lowering the in-cylinder temperature through fuel evaporation in the cylinder. Therefore, direct injection is highly compatible with downsized engines that frequently operate under severe supercharging conditions for improving fuel economy as well as with high compression ratio engines for which susceptibility to knocking is a disadvantage.

A key factor influencing the performance of a hybrid electric vehicle (HEV) is how the engine and motor-generator (MG) are combined with the vehicle. There have been several types of combinations such as power transfer by using the mechanical transmission of conventional vehicles or the electrical transmission originally designed for HEVs. The objectives of this research were to clarify fuel economy characteristics according to the type of power transfer system used and to identify the requirements for MG system development by analyzing MG operation conditions in each power transfer mode. HEV systems for passenger car use were modeled on the basis of a functional classification. Simulations were conducted using the characteristics of the power transfer systems as parameters to evaluate fuel economy tendencies under several driving modes. The mechanism of the fuel economy tendencies was then analyzed to evaluate quantitatively the effect of each power transfer system on fuel economy.

There has been a growing need in recent years to further improve vehicle fuel efficiency and reduce CO2 emissions. JATCO began mass production of a transmission for rear-wheel-drive (RWD) hybrid vehicle with Nissan in 2010, which was followed by the development of a front-wheel-drive (FWD) hybrid system (JATCO CVT8 HYBRID) for use on a midsize SUV in the U.S. market. While various types of hybrid systems have been proposed, the FWD system adopts a one-motor two-clutch parallel hybrid topology which is also used on the RWD hybrid. This high-efficiency system incorporates a clutch for decoupling the transmission of power between the engine and the motor. The hybrid system was substantially downsized from that used on the RWD vehicle in order to mount it on the FWD vehicle. This paper describes various seal technologies developed for housing the dry multi-plate clutch inside the motor, which was a key packaging technology for achieving the FWD hybrid system.

Since the fuel supply specifications in a multi-point injection (MPI) system are usually determined experimentaly, the way fuel behaves in the induction port is still not clearly understood. In this study, a fuel behavior model is developed to gain a better understanding of how fuel behaves in the induction port so that the best fuel supply specifications can be determined on the basis of analysis. This paper outlines a model of fuel spray and wall film and presents some typical calculation results. Taking into account fuel properties, the vapor, the flow and other characteristics of fuel in the induction port are calculated using these models. A comparison of the calculated results with experimental data confirms the validity of the model. The calculated results show the effects of the fuel propeties and fuel supply system specifications on induction port fuel behavior.

An electronically controlled closed-loop carburetor system has been developed for production application in Datsun car models. Providing a means of complying with Japanese Emission Standards, this design features the electronic control of carburetor supplied fuel with significantly improved emission performance and fuel economy. Technological advances include the noteworthy compensation of oxygen sensor output variations and improved transient emission.

A new integrated control system has been developed for controlling an SI engine and a CVT proactively so as to obtain the demanded drive torque most efficiently. Taking into account ease of calibration, a control system configuration has been achieved that determines the CVT ratio from the target drive torque and vehicle speed, based on the steady-state relationship between the demanded drive torque and the vehicle speed, gear ratio, engine torque and fuel economy. An analysis was made of drive torque characteristics while the ratio was changing under transient conditions. The results showed that using engine torque to compensate for the ratio change response lag and inertia torque, which is proportional to the differential of the gear ratio, is effective in improving drive torque responsiveness.

Reducing friction in the crankshaft main bearings is an effective means of improving the fuel efficiency of reciprocating internal combustion engines. To realize these improvements, it is necessary to understand the lubricating conditions, in particular the oil film pressure distributions between crankshaft and bearings. In this study, we developed a thin-film pressure sensor and applied it to the measurement of engine main bearing oil film pressure in a 4-cylinder, 2.5 L gasoline engine. This thin-film sensor is applied directly to the bearing surface by sputtering, allowing for measurement of oil film pressure without changing the shape and rigidity of the bearing. Moreover, the sensor material and shape were optimized to minimize influence from strain and temperature on the oil film pressure measurement. Measurements were performed at the No. 2 and 5 main bearings.

It has been reported by several researchers that the L-jetronic fuel injection system offers better idle speed stability than the D-jetronic one in port fuel injection engines. However, the volume between the throttle valve and the intake valves in the L-jetronic system acts as a first order lag element in the system and causes air-fuel ratio fluctuation which, in turn, induces idle speed hunting under certain conditions. This study employs computer simulation to determine the influence of three parameters on idle speed stability: (1) flywheel inertia, (2) intake manifold volume, and (3) air-fuel ratio calibration. It also explores means of improving idle speed stability by controlling the air-fuel ratio and ignition timing. The use of actual engine torque data to estimate the generated torque from the amount of air and fuel in each combustion cycle was the unique feature of this study.

In recent years, the slip lock-up mechanism has been adopted widely, because of its fuel efficiency and its ability to improve NVH. This necessitates that the automatic transmission fluid (ATF) used in automatic transmissions with slip lock-up clutches requires anti-shudder performance characteristics. The test methods used to evaluate the anti-shudder performance of an ATF can be classified roughly into two types. One is specified to measure whether a μ-V slope of the ATF is positive or negative, the other is the evaluation of the shudder occurrence in the practical vehicle. The former are μ-V property tests from MERCON® V, ATF+4®, and JASO M349-98, the latter is the vehicle test from DEXRON®-III. Additionally, in the evaluation of the μ-V property, there are two tests using the modified SAE No.2 friction machine and the modified low velocity friction apparatus (LVFA).

This paper describes a new variable valve system that enables continuous control of valve events, i.e. time periods when the valve is open. In this system, valve events are controlled by varying the camshaft angular speed by means of an offset between the center of the camshaft and that of the medium member that transfers crankshaft torque to the camshaft. The medium member, a rotating disk, has a drive pin to enable the transfer of torque. The system has a mechanism that produces an offset between the center of the rotating disk and that of the camshaft as well as an actuator that drives the mechanism. This makes it possible to develop a compact system that can be installed in existing DOHC direct-acting valve train engines without making any major cylinder head modifications.

Curbing emissions of carbon dioxide (CO₂), which is believed by many scientists to be a major contributor to global warming, is one of the top priority issues that must be addressed by automobile manufacturers. Automakers have set their own strategies to improve fuel economy and to reduce CO₂ emissions. Some of them include integrated approaches, focusing on not only improvement of vehicle technology, but also human factors (eco-driving support for drivers) and social and transportation factors (traffic management by intelligent transportation systems [ITS]). Among them, electric vehicles (EVs) will be a key contributor to attaining the challenging goal of CO₂ reduction. Mass deployment of EVs is required to achieve a zero-emission society. To accomplish that, new advanced technologies, new business schemes, and new partnerships are required.