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Technical Paper

A Framework for Model Based Detection of Misfire in a Gasoline Engine with Dynamic Skip Fire

2019-04-02
2019-01-1288
A framework is proposed for model-based misfire detection in gasoline engines with dynamic skip fire by employing a novel control oriented engine model. The model-based techniques form compact description of plant behavior and have a number of well known benefits. The performance requirements and environment legislation resulted in a rigorous research on misfire detection due to which an extensive literature can be found for the problem of misfire detection in all-cylinder firing gasoline engines. Since there is no fix cylinder activation/de-activation sequence in dynamic skip fire engines. So, the problem of misfire detection in dynamic skip fire engines departs from its trivial nature. In the proposed framework, ‘cylinder skip sequence’ is also fed to the engine model along-with conventional engine inputs. The First Principle based Engine Model constructs the crankshaft angular speed fluctuation pattern for a given cylinder skip sequence.
Technical Paper

A Methodology for Threat Assessment in Cut-in Vehicle Scenarios

2021-04-06
2021-01-0873
Advanced Driver Assistance System (ADAS) has become a common standard feature assisting greater safety and fuel efficiency in the latest automobiles. Yet some ADAS systems fail to improve driving comfort for vehicle occupants who expect human-like driving. One of the more difficult situations in ADAS-assisted driving involves instances with cut-in vehicles. In vehicle control, determining the moment at which the system recognizes a cut-in vehicle as an active target is a challenging task. A well-designed comprehensive threat assessment developed for cut-in vehicle driving scenarios should eliminate abrupt and excessive deceleration of the vehicle and produce a smooth and safe driving experience. This paper proposes a novel methodology for threat assessment for driving instances involving a cut-in vehicle. The methodology takes into consideration kinematics, vehicle dynamics, vehicle stability, road condition, and driving comfort.
Technical Paper

A Physics-Based, Control-Oriented Turbocharger Compressor Model for the Prediction of Pressure Ratio at the Limit of Stable Operations

2019-04-02
2019-01-0320
Downsizing and boosting is currently the principal solution to reduce fuel consumption in automotive engines without penalizing the power output. A key challenge for controlling the boost pressure during highly transient operations lies in avoiding to operate the turbocharger compressor in its instability region, also known as surge. While this phenomenon is well known by control engineers, it is still difficult to accurately predict during transient operations. For this reason, the scientific community has directed considerable efforts to understand the phenomena leading to the onset of unstable behavior, principally through experimental investigations or high-fidelity CFD simulations. On the other hand, less emphasis has been placed on creating control-oriented models that adopt a physics-based (rather than data-driven) approach to predict the onset of instability phenomena.
Technical Paper

A Rule-Based Control for Fuel-Efficient Automotive Air Conditioning Systems

2015-04-14
2015-01-0366
In a conventional passenger vehicle, the AC system is the largest ancillary load. This paper proposes a novel control strategy to reduce the energy consumption of the air conditioning system of a conventional passenger car. The problem of reducing the parasitic load of the AC system is first approached as a multi-objective optimization problem. Starting from a validated control-oriented model of an automotive AC system, an optimization problem is formalized to achieve the best possible fuel economy over a regulatory driving cycle, while guaranteeing the passenger comfort in terms of cabin temperature and reduce the wear of the components. To complete the formulation of the problem, a set of constraints on the pressure in the heat exchanger are defined to guarantee the safe operation of the system. The Dynamic Programming (DP), a numerical optimization technique, is then used to obtain the optimal solution in form of a control sequence over a prescribed driving cycle.
Journal Article

A Scalable Modeling Approach for the Simulation and Design Optimization of Automotive Turbochargers

2015-04-14
2015-01-1288
Engine downsizing and super/turbocharging is currently the most followed trend in order to reduce CO2 emissions and increase the powertrain efficiency. A key challenge for achieving the desired fuel economy benefits lies in optimizing the design and control of the engine boosting system, which requires the ability to rapidly sort different design options and technologies in simulation, evaluating their impact on engine performance and fuel consumption. This paper presents a scalable modeling approach for the characterization of flow and efficiency maps for automotive turbochargers. Starting from the dimensional analysis theory for turbomachinery and a set of well-known control-oriented models for turbocharged engines simulation, a novel scalable model is proposed to predict the flow and efficiency maps of centrifugal compressors and radial inflow turbines as function of their key design parameters.
Technical Paper

Adaptation of TruckSim Models to Simulate Experimental Heavy Truck Hard Braking Test Data Under Various Levels of Brake Disablement

2010-10-05
2010-01-1920
This research focuses on the development and performance of analytical models to simulate a tractor-semitrailer in straight-ahead braking. The simulations were modified and tuned to simulate full-treadle braking with all brakes functioning correctly, as well as the behavior of the tractor-semitrailer rig under full braking with selected brakes disabled. The models were constructed in TruckSim and based on a tractor-semitrailer used in dry braking performance testing. The full-scale vehicle braking research was designed to define limits for engineering estimates on stopping distance when Class 8 air-braked vehicles experience partial degradation of the foundation brake system. In the full scale testing, stops were conducted from 30 mph and 60 mph, with the combination loaded to 80,000 lbs (gross combined weight or GCW), half payload, and with the tractor-semitrailer unladen (lightly loaded vehicle weight, or LLVW).
Technical Paper

An Approach to Model a Traffic Environment by Addressing Sparsity in Vehicle Count Data

2023-04-11
2023-01-0854
For realistic traffic modeling, real-world traffic calibration data is needed. These data include a representative road network, road users count by type, traffic lights information, infrastructure, etc. In most cases, this data is not readily available due to cost, time, and confidentiality constraints. Some open-source data are accessible and provide this information for specific geographical locations, however, it is often insufficient for realistic calibration. Moreover, the publicly available data may have errors, for example, the Open Street Maps (OSM) does not always correlate with physical roads. The scarcity, incompleteness, and inaccuracies of the data pose challenges to the realistic calibration of traffic models. Hence, in this study, we propose an approach based on spatial interpolation for addressing sparsity in vehicle count data that can augment existing data to make traffic model calibrations more accurate.
Technical Paper

Benchmarking Computational Time of Dynamic Programming for Autonomous Vehicle Powertrain Control

2020-04-14
2020-01-0968
Dynamic programming (DP) has been used for optimal control of hybrid powertrain and vehicle speed optimization particularly in design phase for over a couple of decades. With the advent of autonomous and connected vehicle technologies, automotive industry is getting closer to implementing predictive optimal control strategies in real time applications. The biggest challenge in implementation of optimal controls is the limitation on hardware which includes processor speed, IO speed, and random access memory. Due to the use of autonomous features, modern vehicles are equipped with better onboard computational resources. In this paper we present a comparison between multiple hardware options for dynamic programming. The optimal control problem considered, is the optimization of travel time and fuel economy by tuning the torque split ratio and vehicle speed while maintaining charge sustaining operation.
Technical Paper

Cooperative Collision Avoidance in a Connected Vehicle Environment

2019-04-02
2019-01-0488
Connected vehicle (CV) technology is among the most heavily researched areas in both the academia and industry. The vehicle to vehicle (V2V), vehicle to infrastructure (V2I) and vehicle to pedestrian (V2P) communication capabilities enable critical situational awareness. In some cases, these vehicle communication safety capabilities can overcome the shortcomings of other sensor safety capabilities because of external conditions such as 'No Line of Sight' (NLOS) or very harsh weather conditions. Connected vehicles will help cities and states reduce traffic congestion, improve fuel efficiency and improve the safety of the vehicles and pedestrians. On the road, cars will be able to communicate with one another, automatically transmitting data such as speed, position, and direction, and send alerts to each other if a crash seems imminent. The main focus of this paper is the implementation of Cooperative Collision Avoidance (CCA) for connected vehicles.
Journal Article

Crash Factor Analysis in Intersection-Related Crashes Using SHRP 2 Naturalistic Driving Study Data

2021-04-06
2021-01-0872
Intersections have a high risk of vehicle-to-vehicle conflicts because of the overlapping traffic flow from multiple roads. To understand the factors contributing to the crashes, this study examines the common characteristics in intersection-related crash and near- crash events, such as the existence of traffic control devices, the driver at fault, and occurrence of visual obstructions. The descriptive data of the crash and near-crash events recorded in the Second Strategic Highway Research Program Naturalistic Driving Study (SHRP 2 NDS) database is used in categorization and statistical analysis in this study. First, the events are divided into seven categories based on trajectories of the conflicting vehicles. The categorization provides the basis for in-depth analysis of crash-contributing factors in specific confliction patterns. Subsequently, descriptive statistics are used to portray each of the categories.
Technical Paper

Data Association between Perception and V2V Communication Sensors

2023-04-11
2023-01-0856
The connectivity between vehicles, infrastructure, and other traffic participants brings a new dimension to automotive safety applications. Soon all the newly produced cars will have Vehicle to Everything (V2X) communication modems alongside the existing Advanced Driver Assistant Systems (ADAS). It is essential to identify the different sensor measurements for the same targets (Data Association) to use connectivity reliably as a safety feature alongside the standard ADAS functionality. Considering the camera is the most common sensor available for ADAS systems, in this paper, we present an experimental implementation of a Mahalanobis distance-based data association algorithm between the camera and the Vehicle to Vehicle (V2V) communication sensors. The implemented algorithm has low computational complexity and the capability of running in real-time. One can use the presented algorithm for sensor fusion algorithms or higher-level decision-making applications in ADAS modules.
Technical Paper

Design of Robust Active Load-Dependent Vehicular Suspension Controller via Static Output Feedback

2013-09-24
2013-01-2367
In this paper, we focus on the active vehicular suspension controller design. A quarter-vehicle suspension system is employed in the system analysis and synthesis. Due to the difficulty and cost in the measuring of all the states, we only choose two variables to construct the feedback loop, that is, the control law is a static-output-feedback (SOF) control. However, the sensor reduction would induce challenges in the controller design. One of the main challenges is the NP-hard problem in the corresponding SOF controller design. In order to deal with this challenge, we propose a two-stage design method in which a state-feedback controller is firstly designed and then the state-feedback controller is used to decouple the nonlinear conditions. To better compensate for the varying vehicle load, a robust load-dependent control strategy is adopted. The proposed design methodology is applied to a suspension control example.
Technical Paper

Design of a Grid-Friendly DC Fast Charge Station with Second Life Batteries

2019-04-02
2019-01-0867
DC-fast charge (DCFC) may be amenable for widespread EV adoption. However, there are potential challenges associated with implementation and operation of the DCFC infrastructures. The integration of energy storage systems can limit the scale of grid installation required for DCFC and enable more efficient grid energy usage. In addition, second-life batteries (SLBs) can find application in DCFC, significantly reducing installation cost when compared to solutions based on new battery packs. However, both system architecture and control strategy require optimization to ensure an optimal use of SLBs, including degradation and thermal aspects. This study proposes an application of automotive SLBs for DCFC stations where high power grid connection is not available or feasible. Several SLBs are connected to the grid by means of low power chargers (e.g. L2 charging station), and a DC/DC converter controls the power to the EV power dispenser.
Journal Article

Design of a Parallel-Series PHEV for the EcoCAR 2 Competition

2012-09-10
2012-01-1762
The EcoCAR 2: Plugging into the Future team at the Ohio State University is designing a Parallel-Series Plug-in Hybrid Electric Vehicle capable of 50 miles of all-electric range. The vehicle features a 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes made possible by a 1.8-L ethanol (E85) engine and 6-speed automated manual transmission. This vehicle is designed to drastically reduce fuel consumption, with a utility factor weighted fuel economy of 75 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This report details the rigorous design process followed by the Ohio State team during Year 1 of the competition. The design process includes identifying the team customer's needs and wants, selecting an overall vehicle architecture and completing detailed design work on the mechanical, electrical and control systems. This effort was made possible through support from the U.S.
Technical Paper

Design, Modeling, and Validation of a Flame Reformer for LNT External By-Pass Regeneration

2006-04-03
2006-01-1367
Experimental results are presented for a technique of converting Diesel fuel to a gas stream rich in carbon monoxide and hydrogen suitable for Lean NOx Trap (LNT) regeneration. The device is relatively simple and relies upon a premixed, rich flame to generate gas with 4.5% H2 and 10% CO. The device, referred to as a flame reformer, offers a number of advantages over other methods of reductant generation for bypass regeneration LNT systems. Specifically, the device offers rapid dynamic response, potential lower cost, with a similar level of performance to other proposed methods of reductant generation.
Technical Paper

Development of Virtual Fuel Economy Trend Evaluation Process

2019-04-02
2019-01-0510
With the advancement of the autonomous vehicle development, the different possibilities of improving fuel economy have increased significantly by changing the driver or powertrain response under different traffic conditions. Development of new fuel-efficient driving strategies requires extensive experiments and simulations in traffic. In this paper, a fuel efficiency simulator environment with existing simulator software such as Simulink, Vissim, Sumo, and CarSim is developed in order to reduce the overall effort required for developing new fuel-efficient algorithms. The simulation environment is created by combining a mid-sized sedan MATLAB-Simulink powertrain model with a realistic microscopic traffic simulation program. To simulate the traffic realistically, real roads from urban and highway sections are modeled in the simulator with different traffic densities.
Technical Paper

Development of a Gear Backlash Compensator for Electric Machines in P0-P4 Parallel Hybrid Drivelines

2023-04-11
2023-01-0454
Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.
Journal Article

Ductile Fracture Prediction of Automotive Suspension Components

2017-03-28
2017-01-0318
Characterization of the plastic and ductile fracture behavior of a ferrous casting commonly used for the steering knuckle of an automotive suspension system is presented in this work. Ductile fracture testing for various coupon geometries was conducted to simulate a wide range of stress states. Failure data for the higher stress triaxiality were obtained from tension tests conducted on thin flat specimens, wide flat specimens and axisymmetric specimens with varying notch radii. The data for the lower triaxiality were generated from thin-walled tube specimens subjected to torsional loading and compression tests on cylindrical specimens. The failure envelopes for the material were developed utilizing the test data and finite element (FE) simulations of the corresponding test specimens. Experiments provided the load-displacement response and the location of fracture initiation.
Technical Paper

Effect of Traffic, Road and Weather Information on PHEV Energy Management

2011-09-11
2011-24-0162
Energy management plays a key role in achieving higher fuel economy for plug-in hybrid electric vehicle (PHEV) technology; the state of charge (SOC) profile of the battery during the entire driving trip determines the electric energy usage, thus determining the fuel consumed. The energy management algorithm should be designed to meet all driving scenarios while achieving the best possible fuel economy. The knowledge of the power requirement during a driving trip is necessary to achieve the best fuel economy results; performance of the energy management algorithm is closely related to the amount of information available in the form of road grade, velocity profiles, trip distance, weather characteristics and other exogenous factors. Intelligent transportation systems (ITS) allow vehicles to communicate with one another and the infrastructure to collect data about surrounding, and forecast the expected events, e.g., traffic condition, turns, road grade, and weather forecast.
Technical Paper

Effects of Anti-Sway Bar Separation on the Handling Characteristics of a SUV

2021-04-06
2021-01-0976
A single-vehicle crash involving an SUV led to the study of the failure of the anti-sway bar linkage and tire pressure and their relative effects on the handling characteristics of the vehicle. The SUV, having been involved in a rollover, was found with the anti-sway bar drop link disconnected from the suspension lower A-arm assembly. Also, after the crash, the tire pressure in the front tires on the subject vehicle was measured to be above the value specified by the SUV manufacturer; however, the pressure for one of the rear tires was measured to be roughly half of the SUV manufacturer’s recommended pressure. The other rear tire was deflated. The testing described herein addresses the question of what effects the anti-sway bar drop link disconnection or reduced rear axle tire pressure would have on the SUV’s pre-accident handling and driveability.
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