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Technical Paper

A Study of Parameter Inconsistency Evolution Pattern in Parallel-Connected Battery Modules

2017-03-28
2017-01-1194
Parallel-connected modules have been widely used in battery packs for electric vehicles nowadays. Unlike series-connected modules, the direct state inconsistency caused by parameter inconsistency in parallel modules is current and temperature non-uniformity, thus resulting in the inconsistency in the speed of aging among cells. Consequently, the evolution pattern of parameter inconsistency is different from that of series-connected modules. Since it’s practically impossible to monitor each cell’s current and temperature information in battery packs, considering cost and energy efficiency, it’s necessary to study how the parameter inconsistency evolves in parallel modules considering the initial parameter distribution, topology design and working condition. In this study, we assigned cells of 18650 format into several groups regarding the degree of capacity and resistance inconsistency. Then all groups are cycled under different environmental temperature and current profile.
Technical Paper

An Approach for Mutual Inductance Identification of Wireless Power Transfer System in Electric Vehicle Charging Applications

2019-04-02
2019-01-0866
As a key parameter of fundamental electrical, mutual inductance always used to characterize the overall performance of wireless power transfer (WPT) system in electric vehicle charging applications. However, in real case, factors such as parking misalignments, load variations and intrusion of foreign objects would result in a variation of mutual inductance between both coils, which may adversely impact on transmitted power and transmission efficiency. Therefore, in this paper, we propose to identify mutual inductance parameter with the least square method (LSM) based on the equivalent circuit model. In section II, COMSOL is adopted to simulate mutual inductance variation with the change of lateral offset. In section III, the differential equation is derived from the state space equation of the WPT system. Through identifying the process parameters, the mutual inductance of coils can be obtained by the functional relationship between them.
Technical Paper

DC/DC Modeling and Current Harmonic Analysis in Fuel Cell Hybrid Power System

2019-04-02
2019-01-0375
Fuel cells directly convert the energy stored in hydrogen into electrical energy through an electrochemical reaction, and the only reaction product is water, which can improve the energy efficiency and reduce the pollution caused by fossil fuels. The fuel cell hybrid power system used in vehicles usually consists of a fuel cell stack and a power battery module, and the DC/DC converter is the key component to connect them together. The current ripples caused by the system have been confirmed to have detrimental effects on the fuel cell’s reliability and lifespan. In addition, it is one of the key factors that reduce the system efficiency. So, it is necessary to analyze the current ripple in the system and maintain it at a low level. In this paper, a brief review on the different kinds of converters used in vehicles has been made. Then, with the help of MATLAB/SIMULINK, a simulation model of the hybrid power system based on 4-phase interleaved parallel topology is established.
Journal Article

Investigation on the Impact of High-Temperature Calendar and Cyclic Aging on Battery Overcharge Performance

2022-03-29
2022-01-0698
With the degradation of lithium-ion batteries, the battery safety performance changes, which further influences the safe working window. In this paper, the pouch ternary lithium-ion battery whose rated capacity is 4.2 Ah is used as the research object to investigate the impact of the high-temperature calendar and cyclic aging on tolerance performance. The overcharge-to-thermal-runaway test is performed on the fresh cell and aged cell (90% SOH). The inflection point of voltage for aged cells appears earlier than that of the fresh cell, while the voltage corresponding to the inflection point is the same for them, which means that the voltage at which lithium plating occurs is the same. However, the voltage plateau and the crest voltage before thermal runaway of aged cell are significantly higher than that of the fresh cell. Besides, ohmic heat, reversible heat, and side reaction heat make contribution to the thermal runaway triggering.
Technical Paper

Modeling of Open Circuit Voltage Hysteresis for LiFePO4 Batteries

2015-04-14
2015-01-1180
This paper aims at accurately modeling the nonlinear hysteretic relationship between open circuit voltage (OCV) and state of charge (SOC) for LiFePO4 batteries. The OCV-SOC hysteresis model is based on the discrete Preisach approach which divides the Preisach triangle into finite squares. To determine the weight of each square, a linear function system is constructed including a series of linear equations formulated at every sample time. This function system can be solved by computer offline. When applying this approach online, the calculated square weight vector is pre-stored in advance. Then through multiple operations with hysteresis state vector of squares updated online at every sampling time, the SOC considering the influence of OCV-SOC hysteresis is predicted.
Technical Paper

Parameter Identification for a Proton Exchange Membrane Fuel Cell Model

2020-04-14
2020-01-0858
The proton exchange membrane fuel cell (PEMFC) system has emerged as the state-of-art power source for the electric vehicle, but the widespread commercial application of fuel cell vehicle is restricted by its short service life. An enabling high accuracy model holds the key for better understanding, simulation, analysis, subsystem control of the fuel cell system to extract full power and prolong the lifespan. In this paper, a quasi-dynamic lumped parameters model for a 3kW stack is introduced, which includes filling-and-emptying volume sub-models for the relationships between periphery signals and internal states, static water transferring sub-model for the membrane, and empirical electrochemical sub-model for the voltage response. Several dynamic experiments are carried out to identify unknown parameters of the model.
Technical Paper

Parameter Identification of Self-Inductance in Wireless Power Transfer System for Electric Vehicles

2018-04-03
2018-01-0463
For a practical pad design, a magnetic shielding layer is imperative which is made of ferrite, aluminum or some other metallic material. However, once the magnetic shielding layer is added, not only the mutual inductance but also the self-inductance of the coupling coils vary with the lateral misalignment which is inevitable for a human driver. The change of self-inductance will also result in the mistuning problem in the resonant circuit, which can significantly reduce the transmission efficiency of the whole wireless power transfer (WPT) system. This paper proposed a method of parameter identification of self-inductance based on the least square in order to solve the mistuning problem. In order to verify the proposed method, both the simulation model and the experiment set-up are built.
Technical Paper

Revealing the Impact of Mechanical Pressure on Lithium-Ion Pouch Cell Formation and the Evolution of Pressure During the Formation Process

2024-04-09
2024-01-2192
The formation is a crucial step in the production process of lithium-ion batteries (LIBs), during which the solid electrolyte interphase (SEI) is formed on the surface of the anode particles to passivate the electrode. It determines the performance of the battery, including its capacity and lifetime. A meticulously designed formation protocol is essential to regulate and optimize the stability of the SEI, ultimately achieving the optimal performance of the battery. Current research on formation protocols in lithium-ion batteries primarily focuses on temperature, current, and voltage windows. However, there has been limited investigation into the influence of different initial pressures on the formation process, and the evolution of cell pressure during formation remains unclear. In this study, a pressure-assisted formation device for lithium-ion pouch cells is developed, equipped with pressure sensors.
Technical Paper

SOC Estimation of Battery Pack Considering Cell Inconsistency

2019-04-02
2019-01-1309
Range anxiety problem has always been one of the biggest concern of consumers for pure electric vehicles. Accurate driving range prediction is based on accurate lithium-ion battery pack SOC (State of Charge) estimation. In this article, a complete SOC estimation algorithm is proposed from cell level to battery pack level. To begin with, the equivalent circuit model (ECM) is applied as the model of battery cell. ECM parameters are identified every 10% SOC interval through genetic algorithm. The dual extended Kalman filtering (DEKF) algorithm is adopted for cell-level SOC and ohmic resistance R0 estimation. The estimation accuracy of cell SOC and R0 is verified under NEDC dynamic working condition. The cell-level SOC estimation error is below 1%. However, cell inconsistency can always result in inaccurate cell SOC estimation inside the battery pack. The impact of initial SOC inconsistency and internal resistance inconsistency between cells on battery pack SOC is specifically analyzed.
Technical Paper

Thermal Model of High-Power Lithium Ion Battery Under Freezing Operation

2018-04-03
2018-01-0445
Lithium ion battery is considered as one of the most possible energy storage equipment for new energy vehicles (EV, HEV, etc.) because of the advantages of long cycle life, high power density and low self-discharge rate. However, under freezing condition high power battery suffers of significant performances losses. For example, they would suffer from significant power capability losses and poor rate performance, which would restrict the availability to delivery or to gain of high current in transient conditions. To evaluate those performance drawbacks and to make an efficient design, good mathematical models are required for system simulation especially for battery thermal management. In this paper, a three-dimensional homogenization thermal model of a 20 Ah prismatic lithium ion battery with LiFePO4 (LFP) cathode is described.
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