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Technical Paper

A Comparative Study on Energy Management Strategies for an Automotive Range-Extender Electric Powertrain

2021-12-31
2021-01-7027
In this work, the influences of various real-timely available energy management strategies on vehicle fuel consumption (VFC) and energy flow of a range-extender electric vehicle were studied The strategies include single-point, multi-point, speed-following, and equivalent consumption minimization strategy. In addition, the dynamic programming method which cannot be used in real time, but can provide the optimal solution for a known drive situation was used for comparison. VFCs and energy flow characteristics with different strategies under Worldwide Harmonized Light Vehicles Test Cycle (WLTC) were obtained through computer modeling, and the results were verified experimentally on a range-extender test bench. The experimental results are consistent with the modeled ones in general with a maximum deviation of 4.11%, which verifies the accuracy of the simulation models.
Technical Paper

A Method for Identifying the Noise Characteristics of an Electric Motor System Based on Tests Conducted under Distinct Operating Conditions

2024-04-09
2024-01-2334
The noise tests of electric motor systems serve as the foundation for studying their acoustic issues. However, there is currently a lack of corresponding method for identifying key noise characteristics, such as the noise frequency range that needs to be considered, the significant noise order, and the resonance band worth paying attention to, based on experimental test data under actual operating conditions. This article proposes a method for identifying the noise characteristics of an electric motor system based on tests conducted under distinct operating conditions, which consists of three parts: identifying the primary frequency range, the significant order, and the important resonance band. Firstly, in order to extract noise with the primary energy, the concept of noise contribution is introduced. The primary frequency range and the significant order under a specific operating condition can be obtained after extraction.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

A Systematic Scenario Typology for Automated Vehicles Based on China-FOT

2018-04-03
2018-01-0039
To promote the development of automated vehicles (AVs), large scale of field operational tests (FOTs) were carried out around the world. Applications of naturalistic driving data should base on correlative scenarios. However, most of the existing scenario typologies, aiming at advanced driving assistance system (ADAS) and extracting discontinuous fragments from driving process, are not suitable for AVs, which need to complete continuous driving tasks. In this paper, a systematic scenario-typology consisting of four layers (from top to bottom: trip, cluster, segment and process) was first proposed. A trip refers to the whole duration from starting at initial parking space to parking at final one. The basic units ‘Process’, during which the vehicle fulfils only one driving task, are classified into parking process, long-, middle- and short-time-driving-processes. A segment consists of two neighboring long-time-driving processes and a middle or/and short one between them.
Journal Article

Adhesion Control Method Based on Fuzzy Logic Control for Four-Wheel Driven Electric Vehicle

2010-04-12
2010-01-0109
The adhesion control is the basic technology of active safety for the four-wheel driven EV. In this paper, a novel adhesion control method based on fuzzy logic control is proposed. The control system can maximize the adhesion force without road condition information and vehicle speed signal. Also, the regulation torque to prevent wheel slip is smooth and the vehicle driving comfort is greatly improved. For implementation, only the rotating speed of the driving wheel and the motor driving torque signals are needed, while the derived information of the wheel acceleration and the skid status are used. The simulation and road test results have shown that the adhesion control method is effective for preventing slip and lock on the slippery road condition.
Technical Paper

Adjoint-Based Model Tuning and Machine Learning Strategy for Turbulence Model Improvement

2022-03-29
2022-01-0899
As turbulence modeling has become an indispensable approach to perform flow simulation in a wide range of industrial applications, how to enhance the prediction accuracy has gained increasing attention during the past years. Of all the turbulence models, RANS is the most common choice for many OEMs due to its short turn-around time and strong robustness. However, the default setting of RANS is usually benchmarked through classical and well-studied engineering examples, not always suitable for resolving complex flows in specific circumstances. Many previous researches have suggested a small tuning in turbulence model coefficients could achieve higher accuracy on a variety of flow scenarios. Instead of adjusting parameters by trial and error from experience, this paper introduced a new data-driven method of turbulence model recalibration using adjoint solver, based on Generalized k-ω (GEKO) model, one variant of RANS.
Technical Paper

An Integrated-Electro-Hydraulic Brake System for Active Safety

2016-04-05
2016-01-1640
An integrated-electro-hydraulic brake system (I-EHB) is presented to fulfill the requirements of active safety. Because I-EHB can control the brake pressure accurately and fast. Furthermore I-EHB is a decoupled system, so it could make the maximum regenerative braking while offers the same brake pedal feeling and also good for ADAS and unmanned driving application. Based on the analysis of current electrohydraulic brake systems, regulation requirements and the requirements for brake system, the operating mode requirements of I-EHB are formed. Furthermore, system topological structure and a conceptual design are proposed. After the selection of key components, the parameter design is accomplished by modeling the system. According to the above-mentioned design method, an I-EHB prototype and test rig is made. Through the test rig, characteristics of the system are tested. Results show that this I-EHB system responded rapidly.
Technical Paper

An Interactive Car-Following Model (ICFM) for the Harmony-With-Traffic Evaluation of Autonomous Vehicles

2023-04-11
2023-01-0822
Harmony-with-traffic refers to the ability of autonomous vehicles to maximize the driving benefits such as comfort, efficiency, and energy consumption of themselves and the surrounding traffic during interactive driving under traffic rules. In the test of harmony-with-traffic, one or more background vehicles that can respond to the driving behavior of the vehicle under test are required. For this purpose, the functional requirements of car-following model for harmony-with-traffic evaluation are analyzed from the dimensions of test conditions, constraints, steady state and dynamic response. Based on them, an interactive car-following model (ICFM) is developed. In this model, the concept of equivalent distance is proposed to transfer lateral influence to longitudinal. The calculation methods of expected speed are designed according to the different car-following modes divided by interaction object, reaction distance and equivalent distance.
Technical Paper

Analysis of the Driver’s Breaking Response in the Safety Cut-in Scenario Based on Naturalistic Driving

2019-11-04
2019-01-5053
For the personification of automotive vehicle function performance under common traffic scenarios, analysis of human driver behavior is necessary. Based on China Field Operational Test (China-FOT) database of China Natural Driving Study project, this paper studies the driver's response in the common cut-in scenario. A total of 266 cut-in cases are selected by manual interception of driving recorder video. The relevant traffic environment characteristics are also extracted from video, including light conditions, road conditions, scale and lateral position of cut-in vehicle, etc. Dynamic information is decoded form CAN, such as speed, acceleration and so on. Then image processing results, such as relative speed and distance of cut-in and subject vehicles, are calculated. Statistical results based on above information show the response type and distribution of human driver: the behavior of keeping lane is 96.24%, in which the ratio of braking response is 51.13%.
Technical Paper

Application Oriented Testcase Generation for Validation of Environment Perception Sensor in Automated Driving Systems

2018-08-07
2018-01-1614
Validation is one of the main challenges in development of automated driving systems (ADS). Due to the complexity of these systems and the various influence factors on their functional safety, current testcase generation methods can hardly guarantee the completeness and effectivity of the validation on system level. Separate validation of system components is a way to make system approval possible. In this paper, an approach is presented to generate deductively testcases for the validation of the environment perception sensors, which are the most essential components of ADS. This approach is originated from the model-based testing method, which is commonly used to validate software-based systems and extended by considering various external influence factors as follows: By modeling and analyzing applications in ADS, application oriented usecases of perception sensors are first derived.
Technical Paper

Application of the Vortex Identification Algorithms in the Study of the Shear Layer in A 3/4 Open Jet Automotive Wind Tunnel

2018-04-03
2018-01-0746
By means of particle image velocimetry(PIV) measurements, this paper uses vortex identification algorithms to find and analyze the coherent structures in the shear layer region of a 1:15 scaled 3/4 open jet automotive wind tunnel with a high Reynolds number(about 106), referring to SAWTC’s AAWT. The proper orthogonal decomposition(POD) is used to process the PIV experimental data to reconstruct the velocity fields. Based on the vortex identification functions, the locations of the center, the rotation direction and the radius of vortex can be computed. Furthermore, this paper uses the statistical method to study the regularities of distribution of these vortexes in a two-dimensional plane, and identify the vortex pairing process in the shear layer region. This paper also chooses different vortex identification algorithms to find the most accurate and suitable algorithms.
Technical Paper

Comparison between Different Modelling Methods of Secondary Path to Maximize Control Effect for Active Engine Mounts

2021-04-06
2021-01-0668
Active engine mount (AEM) is an effective approach which can optimize the noise, vibration and harshness (NVH) performance of vehicles. The filtered-x-least-mean-squares (FxLMS) algorithm is widely applicated for vibration attenuation in AEMs. However, the performance of FxLMS algorithm can be deteriorated without an accurate secondary path estimation. First, this paper models the secondary path using finite impulse response (FIR) model, infinite impulse response (IIR) model and back propagation (BP) neural network model and the model errors of which are compared to determine the most accurate and robust modeling method. After that, the influence of operation frequency on accuracy of the secondary path model is analyzed through simulation approach. Then, the impact of reference signal mismatch on the control effect is demonstrated to study the robustness of FxLMS algorithm.
Technical Paper

Control of Novel Integrated-Electro-Hydraulic Brake System for Automotive

2015-09-27
2015-01-2699
With the electrification and intelligentialization of vehicle, requirements on more intelligent and integrated brake system are put forward. A novel integrated-electro-hydraulic brake system (I-EHB) for automotive is presented to fulfill these requirements. I-EHB is consisted of active power source (APS), pedal feel emulator (PFE), electro control unit (ECU) and hydraulic control unit (HCU). The system characteristics of I-EHB are tested through test rig. According to characteristics experiments, friction and non-linear phenomena in hydraulic pressure control are found. In order to overcome these phenomena in control of I-EHB, chatter-compensation is adopted based on experiment analysis. Algorithm are tested and optimized through test rig. As a result, through chatter-compensation the hydraulic pressure is controlled accurately and chatter-compensation is optimized for different working conditions.
Technical Paper

Correlation Analysis of Interior and Exterior Wind Noise Sources of a Production Car Using Beamforming Techniques

2017-03-28
2017-01-0449
Beamforming techniques are widely used today in aeroacoustic wind tunnels to identify wind noise sources generated by interaction between incoming flow and the test object. In this study, a planar spiral microphone array with 120 channels was set out-of-flow at 1:1 aeroacoustic wind tunnel of Shanghai Automotive Wind Tunnel Center (SAWTC) to test exterior wind noise sources of a production car. Simultaneously, 2 reference microphones were set in vehicle interior to record potential sound source signal near the left side view mirror triangle and the signal of driver’s ear position synchronously. In addition, a spherical array with 48 channels was set inside the vehicle to identify interior noise sources synchronously as well. With different correlation methods and an advanced algorithm CLEAN-SC, the ranking of contributions of vehicle exterior wind noise sources to interested interior noise locations was accomplished.
Technical Paper

Critical Scenarios Based on Graded Hazard Disposal Model of Human Drivers

2023-12-20
2023-01-7054
In order to improve the efficiency of safety performance test for intelligent vehicles and construct the test case set quickly, critical scenarios based on graded hazard disposal model of human drivers are proposed, which can be used for extraction of test cases for safety performance. Based on the natural driving data in China Field Operational Test (China-FOT), the four-stage collision avoidance process of human drivers is obtained, including steady driving stage, risk judgment stage, collision reaction stage and collision avoidance stage. And there are two human driver states: general state and alert state. Then the graded hazard disposal model of human drivers is constructed.
Technical Paper

Durability Performance of Polymer Electrolyte Membrane Fuel Cells under Open-Circuit Voltage

2019-11-04
2019-01-5076
Polymer electrolyte membrane fuel cells (PEMFCs) are a good candidate for fuel cell electric vehicles (FCEVs) due to their high efficiency, high power density and zero-emission. However, the lifetime is one of the main barriers to overcome before their commercialization. The durability testing methods for PEMFCs are main include electrocatalyst cycle, catalyst support cycle, membrane electrode assembly (MEA) chemical stability, membrane mechanical cycle and so on. In addition, there is little research about MEA chemical stability test, which applies a continuous open-circuit voltage (OCV) to produce more free radicals and these will have a bad influence on PEMFCs. Based on this, the durability of PEMFC was studied under OCV operation at 30% relative humidity (RH), 90 °C and 150 kPa inlet pressure. The electrochemical performances such as in-situ cyclic voltammetry (CV), linear sweep voltage (LSV) and cell polarization were used to evaluate the durability of PEMFC.
Technical Paper

Dynamic Durability Prediction of Fuel Cells Using Long Short-Term Memory Neural Network

2022-03-29
2022-01-0687
Durability performance prediction is a critical issue in fuel cell research. During the demonstration operation of fuel cell commercial vehicles in China, this issue has attracted more attention. In this article, the long short-term memory neural network (LSTMNN), which is an improved recurrent neural network (RNN), and the demonstration operation data are used to establish the prediction model to predict the durability performance of the fuel cell stack. Then, a model based on a back-propagation neural network (BPNN) is established to be a control group. The demonstration operation data is divided into training group and validation group. The former is used to train the prediction model, and the latter is used to verify the validity and accuracy of the prediction model. The outputs of the prediction model, as the durability performance evaluation indexes of the fuel cell, are the polarization curve (current-voltage curve) and the voltage decay curve (time-voltage curve).
Technical Paper

Effect of Road-Induced Vibration on Gas-Tightness of Vehicular Fuel Cell Stack

2016-04-05
2016-01-1186
The vehicular fuel cell stack is unavoidably impacted by the vibration in the real-world usage due to the road unevenness. However, effects of vibration on stacks have yet to be completely understood. In this work, the mechanical integrity and gas-tightness of the stack were investigated through a strengthen road vibration test with a duration of 200 h. The excitation signals applied in the vibration test were simulated by the acceleration of the stack, which were previously measured in a vehicle vibration test. The load signals of the vehicle vibration test were iterated through a road simulator from vehicle acceleration signals which were originally sampled in the proving ground. Frequency sweep test was conducted before and after the vibration test. During the vibration test, mechanical structure inspection and pressure maintaining test of the stack were conducted at regular intervals.
Journal Article

Effect of Vortex Generator on Flow Field Quality in 3/4 Open Jet Automotive Wind Tunnel

2017-03-28
2017-01-1530
Based on a 1:15 scaled 3/4 open jet automotive wind tunnel, this paper studies the effect of vortex generator on the buffeting phenomenon. The mean velocity, static pressure gradient, turbulent intensity as well as frequencies of fluctuant velocities have been explored experimentally with and without vortex generator. It shows that the less protruding vortex generator could control the buffeting phenomenon and improve the flow quality. Furthermore, the unsteady coherent structures in the jet shear layer have been visualized and analyzed by Detached-eddy simulation (DES). The vortex-ring pairing process is identified in the shear layer along with obvious frequency characteristics and velocity fluctuations. The vortex generator can postpone and restrain this vortex-ring pairing process, then reducing the velocity fluctuations.
Journal Article

Effects of Installation Environment on Flow around Rear View Mirror

2017-03-28
2017-01-1517
External rear view mirror is attached at the side of the vehicle which is to permit clear vision for the driver to the rear of the vehicle. When the vehicle is running, the flow field around external rear view mirror is highly three-dimensional, unsteady, separated and turbulent which is known to be a significant source of aerodynamic noise and a contributor to the total drag force on the vehicle. While among all the researches on the flow field around external rear view mirror, different installation environment were employed. The external rear view mirror is mounted on a production car in most researches which presents the real condition and it can also be mounted on the ground of a wind tunnel, a specially designed table, or a generic vehicle model based on the SAE model. While, the relationship between the flow field around external rear view mirror and the installation environment is not very clear.
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