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Technical Paper

3-Dimensional Numerical Simulation and Research on Internal Flow about Different EGR Rates in Venturi Tube of EGR System for a Turbocharged Diesel Engine

2024-04-09
2024-01-2418
Exhaust gas recirculation technology is one of the main methods to reduce engine emissions. The pressure of the intake pipe of turbocharged direct-injection diesel engine is high, and it is difficult to realize EGR technology. The application of Venturi tube can easily solve this problem. In this paper, the working principle of guide-injection Venturi tube is introduced, the EGR system and structure of a turbocharged diesel engine using the guide-injection Venturi tube are studied. According to the working principle of EGR system of turbocharged diesel engine, the model of guide-injection Venturi tube is established, the calculation grid is divided, and it is carried out by using Computational Fluid Dynamics method that the three-dimensional numerical simulation of the internal flow of Venturi tube under different EGR rates injection.
Technical Paper

A Comparative Study of Different Wheel Rotating Simulation Methods in Automotive Aerodynamics

2018-04-03
2018-01-0728
Wheel Aerodynamics is an important part of vehicle aerodynamics. The wheels can notably influence the total aerodynamic drag, lift and ventilation drag of vehicles. In order to simulate the real on-road condition of driving cars, the moving ground and wheel rotation is of major importance in CFD. However, the wheel rotation condition is difficult to be represented exactly, so this is still a critical topic which needs to be worked on. In this paper, a study, which focuses on two types of cars: a fastback sedan and a notchback DrivAer, is conducted. Comparing three different wheel rotating simulation methods: steady Moving wall, MRF and unsteady Sliding Mesh, the effects of different methods for the numerical simulation of vehicle aerodynamics are revealed. Discrepancies of aerodynamic forces between the methods are discussed as well as the flow field, and the simulation results are also compared with published experimental data for validation.
Technical Paper

A Comparative Study of Fuel Cell Prediction Models Based on Relevance Vector Machines with Different Kernel Functions

2021-04-06
2021-01-0728
Fuel cell reactors, as the core components of fuel cell vehicles, have a short life problem that has always limited the development of fuel cell vehicles. The life attenuation curve of fuel cell shows nonlinear characteristics, and there is no model that can accurately predict its effect. This paper is based on the experimental data of the vehicle fuel cell reactor, which is derived from the 600 h durability test run by a 4 kW fuel cell reactor. The relevance vector machine, as a Bayes processing method that supports vector machine, is a data-driven method based on kernel functions. The regression model is established by the relevance vector machine, and the super-parameters are found by genetic algorithm, because the kernel function strongly affects the nonlinearity of the curve, and the decay curve of fuel cell reactor performance is predicted according to four different kernel functions.
Technical Paper

A Comparative Study on Energy Management Strategies for an Automotive Range-Extender Electric Powertrain

2021-12-31
2021-01-7027
In this work, the influences of various real-timely available energy management strategies on vehicle fuel consumption (VFC) and energy flow of a range-extender electric vehicle were studied The strategies include single-point, multi-point, speed-following, and equivalent consumption minimization strategy. In addition, the dynamic programming method which cannot be used in real time, but can provide the optimal solution for a known drive situation was used for comparison. VFCs and energy flow characteristics with different strategies under Worldwide Harmonized Light Vehicles Test Cycle (WLTC) were obtained through computer modeling, and the results were verified experimentally on a range-extender test bench. The experimental results are consistent with the modeled ones in general with a maximum deviation of 4.11%, which verifies the accuracy of the simulation models.
Technical Paper

A Control Allocation Strategy for Electric Vehicles with In-wheel Motors and Hydraulic Brake System

2015-04-14
2015-01-1600
Distributed drive electric vehicle (EV) is driven by four independent hub motors mounted directly in wheels and retains traditional hydraulic brake system. So it can quickly produce driving/braking motor torque and large stable hydraulic braking force. In this paper a new control allocation strategy for distributed drive electric vehicle is proposed to improve vehicle's lateral stability performance. It exploits the quick response of motor torque and controllable hydraulic pressure of the hydraulic brake system. The allocation strategy consists of two sections. The first section uses an optimal allocation controller to calculate the total longitudinal force of each wheel. In the controller, a dynamic efficiency matrix is designed via local linearization to improve lateral stability control performance, as it considers the influence of tire coupling characteristics over yaw moment control in extreme situations.
Journal Article

A Data Driven Fuel Cell Life-Prediction Model for a Fuel Cell Electric City Bus

2021-04-06
2021-01-0739
Life prediction is a major focus for a commercial fuel cell stack, especially applied in fuel cell electric vehicles (FCEV). This paper proposes a data driven fuel cell lifetime prediction model using particle swarm optimized back-propagation neural network (PSO-BPNN). For the prediction model PSO-BP, PSO algorithm is used to determine the optimal hyper parameters of BP neural network. In this paper, total voltage of fuel cell stack is employed to represent the health index of fuel cell. Then the proposed prediction model is validated by the aging data from PEMFC stack in FCEV at the actual road condition. The experimental results indicate that PSO-BP model can predict the voltage degradation of PEMFC stack at actual road condition precisely and has a higher prediction accuracy than BP model.
Journal Article

A Lattice Boltzmann Simulation of Gas Purge in Flow Channel with Real GDL Surface Characteristics for Proton Exchange Membrane Fuel Cell

2019-04-02
2019-01-0389
Gas purge is considered as an essential shutdown process for a PEMFC (Proton Exchange Membrane Fuel Cell), especially in subfreezing temperature. The water flooding phenomenon inside fuel cell flow channel have a marked impact on performance in normal operating condition. In addition, the residual water freezes in the subzero temperature, thus blocking the mass transfer from flow channel to porous media. Therefore, the gas purge course is of primary importance for improvement of performance and durability. The water droplet residing in the flow channel can be purged out due to shearing force of gas. In fact, the flow channel is not completely flat due to surface roughness of gas diffusion layer (GDL), meaning the water droplet may climb over obstacles. Moreover, the water droplet may block the flow channel and then be sheared into films on the surface of GDL.
Technical Paper

A MPC based Cooperated Control Strategy for Enhanced Agility and Stability of Four-Wheel Steering and Drive Electric Vehicles

2024-04-09
2024-01-2768
Multiple actuators equipped in electric vehicles, such as four- wheel steering (4WS) and four-wheel drive (4WD), provide more degrees of freedom for chassis motion control. However, developing independent control strategies for distinct actuator types could result in control conflicts, potentially degrading the vehicle's motion performance. To address this issue, a model predictive control (MPC) based steering-drive cooperated control strategy for enhanced agility and stability of electric vehicles with 4WD and 4WS is proposed in this paper. By designing the control constraints within the MPC framework, the strategy enables single-drive control, single-steering control, and steering-drive cooperative control. In the upper control layer, a linear time-varying MPC (LTV-MPC) is designed to generate optimal additional yaw moment and additional steering angles of front and rear wheels to enhance vehicle agility and lateral stability.
Journal Article

A Novel Asynchronous UWB Positioning System for Autonomous Trucks in an Automated Container Terminal

2020-04-14
2020-01-1026
As a critical technology for autonomous vehicles, high precise positioning is essential for automated container terminals to implement intelligent dispatching and to improve container transport efficiency. Because of the unstable performance of global positioning system (GPS) in some circumstances, an ultra wide band (UWB) positioning system is developed for autonomous trucks in an automated container terminal. In this paper, an asynchronous structure is adopted in the system, and a three-dimensional (3D) localization method is proposed. Other than a traditional UWB positioning system with a server, in this asynchronous system, positions are calculated in the vehicle. Therefore, propagation delays from the server to vehicles are eliminated, and the real-time performance can be significantly improved. Traditional 3D localization methods based on time difference of arrival (TDOA) are mostly invalid with anchors in the same plane.
Technical Paper

A Novel Hybrid Method Based on the Sliding Window Method for the Estimation of the State of Health of the Proton Exchange Membrane Fuel Cell

2023-10-30
2023-01-7001
To study the state of health (SOH) of the proton exchange membrane fuel cell (PEMFC), a novel hybrid method combining the advantages of both the model-based and data-driven methods is proposed. Firstly, the model-based method is proposed based on the voltage degradation model to estimate the variation trend, and three parameters reflecting the performance degradation are selected. Secondly, the data-driven (long short-term memory (LSTM)) method is presented to estimate the variation fluctuation. Moreover, the core step of the hybrid method is returning the results of the LSTM method to the power degradation model as the “observation” and modifying related parameters to improve the estimation accuracy. Finally, the sliding window method is applied to solve the problem of the data increase with the increase of the operating time. The results show that the power estimation is better than the current estimation for the SOH estimation.
Technical Paper

A Novel Speed Control Strategy for Electric Vehicles with Optimal Energy Consumption under Multiple Constraints

2023-04-11
2023-01-0697
Autonomous driving related technologies have become a hot topic in academia and industry. Planning control is one of the core technologies of autonomous driving, which is conducive to vehicles safe and efficient driving. This paper proposes a novel optimal speed control algorithm, which considers the power system's energy consumption, the speed limit on the road, and the safe distance of the vehicle in front. An optimal speed control model of “From battery to wheel” energy consumption is established by constructing a performance index function based on the best-fitting formula of motor power, motor speed and torque. Based on the optimal control principle, the fourth-order ordinary differential equation of the speed control model is established, based on the indirect adjoining approach, the speed control model under the restriction of the road speed limit and safe distance of the preceding vehicle is derived and the analytical expression is obtained.
Journal Article

A Potential Field Based Lateral Planning Method for Autonomous Vehicles

2016-09-14
2016-01-1874
As one of the key technologies in autonomous driving, the lateral planning module guides the lateral movement during the driving process. An integrated lateral planning module should consider the non-holonomic constraints of a vehicle, the optimization of the generated trajectory and the applicability to various scenarios. However, the current lateral planning methods can only meet parts of these requirements. In order to satisfy all the performance requirements above, a novel Potential Field (PF) based lateral planning method is proposed in this paper. Firstly, a PF model is built to describe the potential risk of the traffic entities, including the obstacles, road boundaries and lines. The potential fields of these traffic entities are determined by their properties and the traffic regulations. Secondly, the planning algorithm is presented, which comprises three modules: state prediction, state search and trajectory generation.
Technical Paper

A Progress Review on Gas Purge for Enhancing Cold Start Performance in PEM Fuel Cell

2018-04-03
2018-01-1312
Cold start capability is one of remaining major challenges in realizing PEMFC (Proton Exchange Membrane Fuel Cell) technology for automotive applications. Gas purge is a common and integral shutdown procedure of a PEMFC automotive in subzero temperature. A dryer membrane electrode assembly (MEA) can store more water before it gets saturated and ice starts to penetrate in the open pores of porous media, thus enhancing cold start capability of a PEMFC. Therefore, gas purge is always performed prior to fuel cell shutdown to minimize residual water in a PEMFC. In the hope of improving effectiveness of purge in a PEMFC vehicle, two important purge parameters are evaluated including purge time and energy requirement. In practice, an optimized gas purge protocol should be developed with minimal parasitic energy, short purge duration and no degradation of components. To conclude, the cold start capability and performance can be consolidated by proper design of gas purge strategies.
Technical Paper

A Progress Review on Heating Methods and Influence Factors of Cold Start for Automotive PEMFC System

2020-04-14
2020-01-0852
Fuel cell vehicles (FCV) have become a promising transportation tool because of their high efficiency, fast response and zero-emission. However, the cold start problem is one of the main obstacles to limit the further commercialization of FCV in cold weather countries. Many efforts have made to improve the cold start ability. This review presents comprehensive heating methods and influence factors of the research progress in solving the Proton Exchange Membrane Fuel Cells (PEMFC) system cold start problems with more than 100 patents, papers and reports, which may do some help for PEMFC system cold start from the point of practical utilization. Firstly, recent achievements and goals will be summarized in the introduction part. Then, regarding the heating strategies for the PEMFC system cold start, different heating solutions are classified into self-heating strategies and auxiliary-heating heating depending on their heating sources providing approach.
Technical Paper

A Study of Parameter Inconsistency Evolution Pattern in Parallel-Connected Battery Modules

2017-03-28
2017-01-1194
Parallel-connected modules have been widely used in battery packs for electric vehicles nowadays. Unlike series-connected modules, the direct state inconsistency caused by parameter inconsistency in parallel modules is current and temperature non-uniformity, thus resulting in the inconsistency in the speed of aging among cells. Consequently, the evolution pattern of parameter inconsistency is different from that of series-connected modules. Since it’s practically impossible to monitor each cell’s current and temperature information in battery packs, considering cost and energy efficiency, it’s necessary to study how the parameter inconsistency evolves in parallel modules considering the initial parameter distribution, topology design and working condition. In this study, we assigned cells of 18650 format into several groups regarding the degree of capacity and resistance inconsistency. Then all groups are cycled under different environmental temperature and current profile.
Technical Paper

A Study on Optimization Design of Hydrogen Supply Integrated Subsystem for Multi-Stack Fuel Cells

2022-10-28
2022-01-7039
The hydrogen supply integrated subsystem is an important part of the proton exchange membrane fuel cell system. In the multi-stack fuel cell system, the optimal design and integration of the hydrogen supply subsystem have great influence on the whole system structure. In this paper, a fuel cell hydrogen integration subsystem with two hydrogen cycle structures is established based on an optimized split-stack approach. Firstly, the matching of hydrogen subsystem is carried out on the basis of multi-stack fuel cell optimization. Then, the structure of the gas buffering and distribution device and the gas circulation device is optimized considering the gas circulation and the diversity of the equipment, and two solutions are proposed: the separate circulation structure (Structure I) and the common circulation structure (Structure II). Finally, the multi-stack fuel cell system is built by MATLAB/Simulink software and simulated under the condition of step and C-WTVC.
Journal Article

A Study on the Bench Test of Friction-Induced Hot Spots in Disc Brake

2015-09-27
2015-01-2694
During light to moderate braking at high speed, the local high temperature phenomenon can be observed on the brake disc surfaces, known as hot spots. The occurrence of hot spots will lead to negative effects such as brake performance fade, thermal judder and local wear, which seriously affect the performance of vehicle NVH. In this paper, based on the bench test of a ventilated disc brake, the basic characteristics of hot spots is obtained and the evolution process of temperature field and disc deformation is analyzed in detail. In temperature field, hot bands appear first and grow, migrate from inner and outer radius to the middle, with the growing temperature fluctuation and finally hot spots appear in the middle radius of the brake disc. The stable SRO waviness forms much earlier than the temperature fluctuation. In the stop brake studied in this paper, the SRO waviness stabilizes in main 7 order state which is lower than the final hot spot order.
Technical Paper

A Terminal-Velocity Heuristic Method for Speed Optimization of EVs in Multi-Intersection Scenarios

2024-04-09
2024-01-2001
The optimization of speed holds critical significance for pure electric vehicles. In multi-intersection scenarios, the determination of terminal velocity plays a crucial role in addressing the complexities of the speed optimization problem. However, prevailing methodologies documented in the literature predominantly adhere to a fixed speed constraint derived from traffic light regulations, serving as the primary basis for the terminal velocity constraint. Nevertheless, this strategy can result in unnecessary acceleration and deceleration maneuvers, consequently leading to an undesirable escalation in energy consumption. To mitigate these issues and attain an optimal terminal velocity, this paper proposes an innovative speed optimization method that incorporates a terminal-velocity heuristic. Firstly, a traffic light state model is established to determine the speed range required to avoid coming to a stop at signalized intersections.
Technical Paper

A method of Speed Prediction Based on Markov Chain Theory Using Actual Driving Cycle

2022-12-22
2022-01-7081
As a prerequisite for energy management of hybrid vehicles, the results of speed prediction can optimize the performance of vehicles and improve fuel efficiency. Energy management strategies are usually developed based on standard driving cycles, which are too generalized to show the variability of driving conditions in different time and locations. Therefore, this paper constructs a representative driving cycle based on driving data of the corresponding time and location, used as historical information for prediction. We propose a method to construct the driving cycle based on Markov chain theory before constructing the prediction model. In this paper, multiple prediction methods are compared with traditional parametric methods. The difference in prediction accuracy between multiple prediction methods under the single time scale and multiple time scale were compared, which further verified the advantages of the speed prediction method based on Markov chain theory.
Journal Article

Acoustic Characteristics Prediction and Optimization of Wheel Resonators with Arbitrary Section

2020-04-14
2020-01-0917
Tire cavity noise of pure electric vehicles is particularly prominent due to the absence of engine noise, which are usually eliminated by adding Helmholtz resonators with arbitrary transversal section to the wheel rims. This paper provides theoretical basis for accurately predicting and effectively improving acoustic performance of wheel resonators. A hybrid finite element method is developed to extract the transversal wavenumbers and eigenvectors, and the mode-matching scheme is employed to determine the transmission loss of the Helmholtz resonator. Based on the accuracy validation of this method, the matching design of the wheel resonators and the optimization method of tire cavity noise are studied. The identification method of the tire cavity resonance frequency is developed through the acoustic modal test. A scientific transmission loss target curve and fitness function are defined according to the noise characteristics.
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