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Technical Paper

A Dynamic Modeling Toolbox for Air Vehicle Vapor Cycle Systems

2012-10-22
2012-01-2172
Modern air vehicles face increasing internal heat loads that must be appropriately understood in design and managed in operation. This paper examines one solution to creating more efficient and effective thermal management systems (TMSs): vapor cycle systems (VCSs). VCSs are increasingly being investigated by aerospace government and industry as a means to provide much greater efficiency in moving thermal energy from one physical location to another. In this work, we develop the AFRL (Air Force Research Laboratory) Transient Thermal Modeling and Optimization (ATTMO) toolbox: a modeling and simulation tool based in Matlab/Simulink that is suitable for understanding, predicting, and designing a VCS. The ATTMO toolbox also provides capability for understanding the VCS as part of a larger air vehicle system. The toolbox is presented in a modular fashion whereby the individual components are presented along with the framework for interconnecting them.
Technical Paper

A Modeling Study of the Effects of Butanol Addition on Aromatic Species in Premixed Butane Flames

2016-04-05
2016-01-0574
The motivation of the present work was to understand the mechanism by which alcohols produce less aromatic species in their combustion process than an equal amount of hydrocarbon with similar molecular structure does. Due to its numerous advantages over short-chain alcohols, butanol has been considered very promising in soot reduction. Excluding the influence of spray, vaporization and mixing process in engine cases, an adiabatic constant-pressure reactor model was applied to investigate the effect of butanol additives on aromatic species, which are known to be soot precursors, in fuel-rich butane flames. To keep the carbon flux constant, 5% and 10% oxygen by mass of the fuel were added to butane using butanol additive, respectively. Based on the soot reduction effects proposed in literature, effects on temperature, key radical concentrations and the carbon removal from the pathway to aromatic species were considered to identify the major mechanism of reduction in aromatic species.
Journal Article

A New Control Mechanism for Two-Phase Ejector in Vapor Compression Cycles for Automotive Applications Using Adjustable Motive Nozzle Inlet Swirl

2016-04-05
2016-01-0243
Expansion work recovery by two-phase ejector is known to be beneficial to vapor compression cycle performance. However, one of the biggest challenges with ejector vapor compression cycles is that the ejector cycle performance is sensitive to working condition changes which are common in automotive applications. Different working conditions require different ejector geometries to achieve maximum performance. Slightly different geometries may result in substantially different COPs under the same conditions. The ejector motive nozzle throat diameter (motive nozzle restrictiveness) is one of the key parameters that can significantly affect ejector cycle COP. This paper presents a new two-phase nozzle restrictiveness control mechanism which is possibly applicable to two-phase ejectors used in vapor compression cycles.
Technical Paper

A New Euler/Lagrange Approach for Multiphase Simulations of a Multi-Hole GDI Injector

2015-04-14
2015-01-0949
Compared to conventional injection techniques, Gasoline Direct Injection (GDI) has a lot of advantages such as increased fuel efficiency, high power output and low emission levels, which can be more accurately controlled. Therefore, this technique is an important topic of today's injection system research. Although the operating conditions of GDI injectors are simpler from a numerical point of view because of smaller Reynolds and Weber numbers compared to Diesel injection systems, accurate simulations of the breakup in the vicinity of the nozzle are very challenging. Combined with the complications of experimental techniques that could be applied inside the nozzle and at the nozzle exit, this is the reason for the lack of understanding the primary breakup behavior of current GDI injectors.
Technical Paper

A Numerical Study on the Effects of Hot EGR on the Operation of Natural Gas Engine Ignited by Diesel-Butanol Blends

2017-03-28
2017-01-0760
Butanol, which is a renewable biofuel, has been regarded as a promising alternative fuel for internal combustion engines. When blended with diesel and applied to pilot ignited natural gas engines, butanol has the capability to achieve lower emissions without sacrifice on thermal efficiency. However, high blend ratio of butanol is limited by its longer ignition delay caused by the higher latent heat and higher octane number, which restricts the improvement of emission characteristics. In this paper, the potential of increasing butanol blend ratio by adding hot exhaust gas recirculation (EGR) is investigated. 3D CFD model based on a detailed kinetic mechanism was built and validated by experimental results of natural gas engine ignited by diesel/butanol blends. The effects of hot EGR is then revealed by the simulation results of the combustion process, heat release traces and also the emissions under different diesel/butanol blend ratios.
Journal Article

A Semi-Detailed Chemical Kinetic Mechanism of Acetone-Butanol-Ethanol (ABE) and Diesel Blends for Combustion Simulations

2016-04-05
2016-01-0583
With the development of advanced ABE fermentation technology, the volumetric percentage of acetone, butanol and ethanol in the bio-solvents can be precisely controlled. To seek for an optimized volumetric ratio for ABE-diesel blends, the previous work in our team has experimentally investigated and analyzed the combustion features of ABE-diesel blends with different volumetric ratio (A: B: E: 6:3:1; 3:6:1; 0:10:0, vol. %) in a constant volume chamber. It was found that an increased amount of acetone would lead to a significant advancement of combustion phasing whereas butanol would compensate the advancing effect. Both spray dynamic and chemistry reaction dynamic are of great importance in explaining the unique combustion characteristic of ABE-diesel blend. In this study, a semi-detailed chemical mechanism is constructed and used to model ABE-diesel spray combustion in a constant volume chamber.
Journal Article

Additional Comparison of Iced Aerodynamic Measurements on a Swept Wing from Two Wind Tunnels

2019-06-10
2019-01-1986
Artificial ice shapes of various geometric fidelity were tested on a wing model based on the Common Research Model. Low Reynolds number tests were conducted at Wichita State University’s Walter H. Beech Memorial Wind Tunnel utilizing an 8.9% scale model, and high Reynolds number tests were conducted at ONERA’s F1 wind tunnel utilizing a 13.3% scale model. Several identical geometrically-scaled ice shapes were tested at both facilities, and the results were compared at overlapping Reynolds and Mach numbers. This was to ensure that the results and trends observed at low Reynolds number could be applied and continued to high, near-flight Reynolds number. The data from Wichita State University and ONERA F1 agreed well at matched Reynolds and Mach numbers. The lift and pitching moment curves agreed very well for most configurations.
Journal Article

An Experimental Study of the Effects of a Nonlinear Store on the Steady-State Dynamics of a Test Airplane

2021-08-31
2021-01-1117
Local nonlinearities can affect the global dynamics of their linear host structures. In the context of fixed-wing aircraft, failure of store mounting can result in strong local nonlinearities. In this work, we experimentally mimic store mounting failure conditions in a model airplane subject to harmonic excitation. Two identical stores are mounted under the wings and are placed symmetrically opposite each other. The configuration where both stores are “locked”, i.e., mounting is very stiff, serves as the baseline linear system. The second configuration involves unlocking one of the stores, enabling a geometrically nonlinear flexure connection between the unlocked store and the wing. The flexure lets the store interact with the first flexible mode of the airplane, resulting in large relative displacements between the store and wing. In addition, the configuration allows for vibro-impacts between the wing and store.
Technical Paper

Analysis of the Spray Numerical Injection Modeling for Gasoline Applications

2020-04-14
2020-01-0330
The modeling of fuel jet atomization is key in the characterization of Internal Combustion (IC) engines, and 3D Computational Fluid Dynamics (CFD) is a recognized tool to provide insights for design and control purposes. Multi-hole injectors with counter-bored nozzle are the standard for Gasoline Direct Injection (GDI) applications and the Spray-G injector from the Engine Combustion Network (ECN) is considered the reference for numerical studies, thanks to the availability of extensive experimental data. In this work, the behavior of the Spray-G injector is simulated in a constant volume chamber, ranging from sub-cooled (nominal G) to flashing conditions (G2), validating the models on Diffused Back Illumination and Phase Doppler Anemometry data collected in vaporizing inert conditions.
Technical Paper

Application of Vortex Control to an Automotive Transcritical R744 Ejector Cycle

2018-04-03
2018-01-0060
Expansion work recovery by two-phase ejector is known to be beneficial to vapor compression cycle performance. However, one of the biggest challenges with ejector vapor compression cycles is that the ejector cycle performance is sensitive to working condition changes which are common in automotive applications. Different working conditions require different ejector geometries to achieve maximum performance. Slightly different geometries may result in substantially different COPs under the same conditions. The ejector motive nozzle throat diameter (motive nozzle restrictiveness) is one of the key parameters that can significantly affect ejector cycle COP. This paper presents the experimental results of the application of a new two-phase nozzle restrictiveness control mechanism to an automotive transcritical R744 ejector cycle.
Technical Paper

Damping Effects Introduced by a Nonlinear Vibration Absorber in Automotive Drivelines at Idle Engine Speeds

2016-06-15
2016-01-1765
Legislation on vehicle emissions and the requirements for fuel efficiency are currently the key development driving factors in the automotive industry. Research activities to comply with these targets point to engine downsizing and new boosting technologies, which have adverse effects on the NVH performance, durability and component life. As a consequence of engine downsizing, substantial torsional oscillations are generated due to high combustion pressures. Meanwhile, to attenuate torsional vibrations, the manufacturers have implemented absorbers that are tuned to certain frequency ranges, including clutch dampers, Dual Mass Flywheel (DMF) and centrifugal pendulum dampers. These devices add mass/inertia to the system, potentially introducing negative effects on other vehicle attributes, such as weight, driving performance and gear shiftability.
Technical Paper

Development of a New Ejector Performance Map for Design of an Automotive Air Conditioning System

2020-04-14
2020-01-1244
Ejector as a work recovery device offers potential for developing energy efficient heating and cooling systems based on vapor compression technology. For applications like automobile air conditioning, the operating conditions vary significantly which can lead to considerable performance degradation when the system is operated in off-design conditions. Therefore, system designing warrants development of accurate ejector performance models for a wide range of operating conditions. In this paper, a novel methodology for ejector performance maps is proposed using ejector efficiency as performance parameter and volumetric entrainment ratio as characterization parameter. The proposed performance map is developed after conducting experiments to find appropriate performance representation where ejector driven flow can be characterized using ejector motive flow. The developed performance map can predict ejector pressure lift within an accuracy of 20% using an iterative solver.
Technical Paper

Effect of Flow Regime in the Horizontal Inlet Header on Refrigerant-Oil Mixture Distribution in a MAC Microchannel Evaporator

2014-04-01
2014-01-0701
The effect of lubricant on distribution is investigated by relating the flow regime in the horizontal inlet header and the corresponding infrared image of the evaporator. Visualization of the flow regime is performed by high-speed camera. R134a is used as the refrigerant with PAG 46 as lubricant, forming foam in all flow regimes. Quantitative information including foam location, foam layer thickness is obtained using a matlab-based video processing program. Oil circulation rate effect on flow regime is analyzed quantitatively.
Technical Paper

Effect of n-Butanol Addition on Combustion and Emission Characteristics of HTL and Diesel Blends

2020-04-14
2020-01-0393
HTL is a kind of biodiesel converted from wet biowaste via hydrothermal liquefaction (HTL), which has drawn increasing attention in recent years due to its wide range of raw materials (algae, swine manure, and food processing waste). However, from the previous experiments done in a constant volume chamber, it was observed that the presence of 20% of HTL in the blend produced as much soot as pure diesel at in chamber environment oxygen ratio of 21%, and even more soot at low oxygen ratios. It was also observed that n-butanol addition could reduce the soot emission of diesel significantly under all tested conditions. In this work, the spray and combustion characteristics of HTL and diesel blends with n-butanol added were investigated in a constant volume chamber. The in-chamber temperature and oxygen ranged from 800 to 1200 K and 21% to 13%, respectively, covering both conventional and low-temperature combustion (LTC) regimes.
Technical Paper

Emergency Response Personnel Training for Aircraft Accidents

1999-04-13
1999-01-1450
A new Aircraft Accident Awareness Program (AAAP) was developed, evaluated, and is available to emergency response service provider organizations (firefighters, emergency medical technicians, trauma center personnel, law enforcement, clergy, coroners, and media) who would be called to an aircraft accident scene. Aircraft accident responder training is a critical factor in accident victim crash survivability and successful life-safety outcomes. This program was designed to teach participants about the unique conditions and safety hazards associated with aircraft crashes. A blend of academic classroom investigation, exposure to airworthy/ unairworthy aircraft including operating systems and components, computer accident simulations, “hands-on” (destructive) extrication protocol training, and participation in simulated in-the-field accident scenarios was used as an instructional delivery model.
Technical Paper

Evaluation of Advanced Steering Control with Computer Simulation

1993-09-01
932383
Using neural networks, an algorithm has been developed to steer a wheel loader vehicle. Mathematical functions have been used in the past in an attempt to model a human in their operation of many types of vehicles. Since such functions can typically only be derived for situations in which the problem domain is thoroughly understood, research continues in an effort to develop a complete “operator model”. Neural Network algorithms were utilized in an attempt to determine the feasibility of accurately modeling the operator of a wheel loader construction vehicle. These algorithms were also used to determine how the control of different vehicle functions might be automated on a wheel loader.
Technical Paper

Evaluation of the SIMON Tractor-Semitrailer Model for Steady State and Transient Handling

2006-10-31
2006-01-3479
This research compares the responses of a vehicle modeled in the 3D vehicle simulation program SIMON in the HVE simulation operating system against instrumented responses of a 3-axle tractor, 2-axle semi-trailer combination. The instrumented tests were previously described in SAE 2001-01-0139 and SAE 2003-01-1324 as part of a continuous research effort in the area of vehicle dynamics undertaken at the Vehicle Research and Test Center (VRTC). The vehicle inertial and mechanical parameters were measured at the University of Michigan Transportation Research Institute (UMTRI). The tire data was provided by Smithers Scientific Services, Inc. and UMTRI. The series of tests discussed herein compares the modeled and instrumented vehicle responses during quasi-steady state, steady state and transient handling maneuvers, producing lateral accelerations ranging nominally from 0.05 to 0.5 G's.
Technical Paper

Experimental Aerodynamic Simulation of Glaze Ice Accretion on a Swept Wing

2019-06-10
2019-01-1987
Aerodynamic assessment of icing effects on swept wings is an important component of a larger effort to improve three-dimensional icing simulation capabilities. An understanding of ice-shape geometric fidelity and Reynolds and Mach number effects on iced-wing aerodynamics is needed to guide the development and validation of ice-accretion simulation tools. To this end, wind-tunnel testing was carried out for 8.9% and 13.3% scale semispan wing models based upon the Common Research Model airplane configuration. Various levels of geometric fidelity of an artificial ice shape representing a realistic glaze-ice accretion on a swept wing were investigated. The highest fidelity artificial ice shape reproduced all of the three-dimensional features associated with the glaze ice accretion. The lowest fidelity artificial ice shapes were simple, spanwise-varying horn ice geometries intended to represent the maximum ice thickness on the wing upper surface.
Technical Paper

Experimental Study of an Air Conditioning-Heat Pump System for Electric Vehicles

2016-04-05
2016-01-0257
This paper presents the experimentally obtained performance characteristics of an air conditioning-heat pump system that uses heat exchangers from a commercially available Nissan Leaf EV. It was found that refrigerant charge needed for cooling operation was larger than that for heating function with the test setup. The effects of: a). indoor air flow rate, b). outdoor air flow rate, and c). compressor speed on heating capacity and energy efficiency were explored and presented. Appropriate opening size of expansion valve that controlled subcooling for better energy efficiency was discussed and results were presented. Expansion valve opening size also strongly affected charge migration. Warm-up tests at different ambient conditions showed the necessity of a secondary heater to be reserved for very low ambient temperature.
Journal Article

Experimentally Validated Model of Refrigerant Distribution in a Parallel Microchannel Evaporator

2012-04-16
2012-01-0321
This paper develops a model for a parallel microchannel evaporator that incorporates quality variation at the tube inlets and variable mass flow rates among tubes. The flow distribution is based on the equal pressure drop along each flow path containing headers and tubes. The prediction of pressure drop, cooling capacity, and exit superheat strongly agree with 48 different experimental results obtained in four configurations using R134a. Predicted temperature profiles are very close to infrared images of actual evaporator surface. When compared to the uniform distribution model (that assumes uniform distribution of refrigerant mass flow rate and quality) results from the new model indicate superior prediction of cooling capacity, and exit superheat. Model results indicate maldistribution of refrigerant mass flow rate among the parallel tubes, caused primarily by pressure drop in the outlet header.
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