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Some of the methods used for experimental detection and examination of wake vortices are presented. The aim of the article is to provide the reader a brief overview of the available methods. The material is divided into two major sections, one dealing with methods used primarily in the laboratory, and the second part devoted to those used in field operations. Over one hundred articles are cited and briefly discussed.

Metal cutting is a substantial constituent of airframe manufacturing. During the past several decades, it has evolved significantly. However, most of the changes and improvement were initiated by the machine tool industry and cutting tool industry, thus these new technologies is generally applicable to all industries. Among them, few are developed especially for the airframe manufacture. Therefore, the potential of high efficiency could not be fully explored. In order to deal with severe competition, the aerospace industry needs improvement with a focus on achieving low cost through high efficiency. The direction of research and development in parts machining must comply with lean manufacturing principles and must enhance competitiveness. This article is being forwarded to discuss the trend of new developments in the metal cutting of airframe parts. Primary driving forces of this movement, such as managers, scientists, and engineers, have provided significant influence to this trend.

A supplier satisfaction survey was developed and administered to 129 Aircraft suppliers who are AS9100 registered. The primary objective of the survey was to assess organizational benefits, attributed to the AS9100 standard, and registration process difficulties. Survey results from 49 responses indicated that the primary reason for seeking AS9100 registration was customer requirement, followed by improving production and service. Further analysis indicated that the top three difficulties were evaluating effectiveness of employee training, obtaining and analyzing data on customer feedback and satisfaction, and monitoring and measuring processes. The top three reported benefits, improved quality awareness among employees, an increase in employee training, and improved internal communication, respectively, were all non-financial in nature.

While most industries have already adopted the use of IP networks to exploit the many advantages of network connectivity, the aircraft industry still has not significantly deployed networked devices in the aircraft. Security and reliability are two main concerns that have slowed the transition to this technology. The ability for Air Traffic Control to send digital communications to aircraft could significantly improve the aircraft safety by improving the speed and efficiency of communications. In addition, if devices could offload flight data to servers on the ground for analysis, the accuracy and efficiency of maintenance and other decisions impacting the aircraft could significantly improve. The purpose of this research is to propose an IP-based LAN architecture for the aircraft which provides a scalable solution without jeopardizing flight safety.

Data obtained from digital flight data recorders are used to assess the actual operational environment of propellers on a fleet of Beech 1900D aircraft in commuter role. Information is given on various aerodynamic parameters as well as those pertaining to engine and propeller usage. The takeoff rotation has been identified as the most demanding phase of flight in terms of unsteady loads exerted on the propeller blades. Special attention is paid to ground operations.

The work presented in this paper is part of a long-term research program to explore methods for improving bleed air system performance. Another objective of this research is to provide detailed experimental data for the development and validation of simulation tools used in the design and analysis of bleed air systems. A business jet wing was equipped with an inner-liner hot air ice protection system and was extensively instrumented for documenting system thermal performance. The wing was tested at the NASA Glenn Icing Research Tunnel (IRT) for representative in-flight icing conditions. Data obtained include bleed air supply and exhaust flow properties, wing leading edge skin temperatures, temperatures and pressures in the interior passages of the bleed air system, flow properties inside the piccolo tube, photos of run back ice shapes and ice shape traces. Selected experimental results for a warm hold icing condition are presented in this paper.

The competitive market has forced the industry to develop methodologies to reduce lead-time of the products without sacrificing quality. One of the major metal removal operations in the aerospace industries is drilling. Over 100,000 holes are made for a small single engine aircraft. Naturally, demand for faster production rate results in the demand for high-speed drilling. But the cost of hole-making operations becomes a significant portion of the total manufacturing cost. This paper discusses the high speed drilling of Al-2024-T3 alloy, the effect of feed and speed on hole quality features like oversize, roundness error, burr height and surface roughness.

Composites are finding more and more applications in the aircraft industry. Drilling good quality holes is a major challenge for the manufacturing industry. The major factors which have an effect on hole quality are cutting parameters like speed and feedrate, machine rigidity, tool material, workpiece material, and tool geometry. The hole quality was studied by measuring the hole diameter and visually observing other parameters like shape and fiber breakout. Force analysis indicates that thrust increases with an increase in feedrate. Speed does not seem to have a very significant effect on thrust. The tool geometry plays a very important role in fiber pullout.

Drilling is one of the most widely applied manufacturing operations. Millions of holes are drilled today in manufacturing industries especially in aerospace industry where high quality holes are essential. Rejection and rework rate of the products because of the bad hole is quite high. In this research graphite/honeycomb composite material and aluminum sheet metal has been used. The results show that drill geometry, speed and feed rate have substantial effects on the hole quality and also there was gradual variation of the thrust and lateral forces with feed rates.

An algorithm is developed and validated for automatic avoidance of restricted airspaces. This method is devised specifically for implementation with an advanced flight control system designed for general aviation application. The algorithm presented here implements two inputs to the aircraft; the bank angle, and the airspeed, while the control system always ensures coordinated maneuvers. Unlike collision avoidance systems, the current method is not designed to serve in an advisory role, but to assume complete control of the aircraft if necessary. It is demonstrated that in order to implement this technique, the aircraft must be assigned an immediate domain whose size would have to depend on the aircraft performance and flight conditions. The strategy is designed such that as the domain surrounding the aircraft approaches that of the restricted airspace, aircraft control would switch gradually away from the pilot and to the controller, which would initiate an evasive maneuver.

In this research helical Carbon Nanotubes (CNTs) with various weight percentages as an additional reinforcement were used. The objective was to investigate the effectiveness of helical geometries of the CNTs to form interlocking mechanisms with the resin and the traditional microfiber reinforcements to improve the overall performance of the composite structures and assemblies. In this study, ASTM D2344/2344M-16 is used to study the short beam strength of the laminated nanocomposites and evaluate the benefit of the mechanically interlocked helical CNTs reinforcement. Overall, three sets of composite laminates (i.e., with neat epoxy, and with two different wt% of Helical CNTs reinforced epoxy) were fabricated per ASTM standard D2344/2344M-16. Adequate test specimens were prepared and then they were tested per ASTM standard. The test results were analyzed and evaluated to determine the effects of helical CNTs on short beam strength of the laminated nanocomposites.

Presented here are analyses and statistical summaries of data collected from 11,299 flight operations recorded on 6 BE-1900D aircraft during routine commuter service over a period of three years. Basic flight parameters such as airspeed, altitude, flight duration, etc. are shown in a form that allows easy comparison with the manufacturer's design criteria. Lateral ground loads are presented for ground operations. Primary emphasis is placed on aircraft usage and flight loads. Maneuver and gust loads are presented for different flight phases and for different altitude bands. In addition, derived gust velocities and various coincident flight events are shown and compared with published operational limits.

Ice particles shed from aircraft surfaces are a safety concern because they can damage aft-mounted engines and other aircraft components. Ice shedding is a random and complex phenomenon. The randomness of the ice fragment geometry, size, orientation and shed location in addition to potential particle breakup during flight poses considerable simulation challenges. Current ice shedding analysis tools have limited capabilities due to the lack of experimental aerodynamic coefficients for the forces and moments acting on the ice fragment. A methodology for simulating the shedding of large ice particles from aircraft surfaces was developed at Wichita State University. This methodology combines experimental aerodynamic characteristics of ice fragments, computational fluid dynamics, trajectory analysis and the Monte Carlo method to provide probability maps of shed particle footprints at desired locations.

Global warming concerns are stimulating accelerated research and development of alternative fuels and propulsion systems for automobiles. The potential application of these emerging technologies to airplanes is reviewed. Preliminary designs of zero greenhouse gas emission airplanes using hydrogen fuel and either internal combustion or fuel cell-electric motor propulsion are presented for a wide body jet transport, medium jet transport, business jet, and single engine propeller airplane. The hydrogen fueled internal combustion engine airplanes offer the easiest path to zero emissions, but the greater efficiency of the fuel cell airplanes allows designs requiring substantially less fuel. The single engine propeller airplane is the easiest to modify for hydrogen fuel, because of the relatively high mass and volume of the engine being replaced. Technology improvements needed to make zero emission airplanes viable are suggested.

The current emphasis on environment protection by reducing noise pollution has led to stricter noise standards for general aviation aircraft. As a result, there is a growing demand for a computational tool to predict the noise during the design process. A computer program, called ProRAPP, has been developed for the prediction of noise generated by propeller/rotor blades. The acoustic pressure is calculated using a form of Ffowcs Williams-Hawkings equation which is suitable for numerical implementation. For noise predictions, the observer can either move with the propeller/rotor hub or it can be fixed to the ground. Experimental data from both wind tunnel and flight tests are used to validate the numerical results.

An envelope protection scheme is proposed for responding to a microburst. This approach is based on limiting the allowable maximum inertial deceleration of the aircraft when flying at low airspeeds. This technique is shown in simulations to be very effective at preventing stall and resulting in minimal loss of altitude. It is speculated that the same scheme can also protect an aircraft in the event of other forms of windshear encounters, such as making a sudden turn to downwind.

While operational airships globally number in the low dozens, interest in buoyant or semi-buoyant platforms continues to arouse imaginations of commercial and military planners and developers alike. The airship-as-advertisement business model is the only model that has proven sustainable on any scale since the crash of the initially successful LZ-128 Hindenburg effectively ended regular passenger and cargo transport by airship, and the 1962 termination of the US Naval airship program terminated regular large-scale surveillance from airships. Efforts in the US and Japan during the 2000's to have a self-sustaining sight-seeing business model using the modern semi-rigid Zeppelin NT both failed. In theory, the buoyant nature of airships provides compelling endurance and cost-per-ton-mile capability which fills a niche arguably not currently occupied by other modes of transportation.

Multiple site damage (MSD) on aging aircraft accumulates from fatigue loading over a period of time. For ductile materials such as 2024-T3 aluminum, MSD may lower the strength below that which is predicted by conventional fracture mechanics. An analytical model referred to as the linkup (or plastic zone touch) model has previously been used to describe this phenomenon. However, the linkup model has been shown to produce inaccurate results for many configurations. This paper describes several modifications of the linkup model developed from empirical analyses. These modified linkup models have been shown to produce accurate results over a wide range of configurations for both unstiffened and stiffened flat 2024-T3 panels with MSD at open holes. These modified models are easy to use and give quick and accurate results over a large range of parameters.

The results of an analytical study of aerodynamic interference effects for a light twin aircraft are presented. The data presented concentrates on the influence of a wing on a body (the fuselage). Wind tunnel comparisons of three fillets are included, with corresponding computational analysis. Results indicate that potential flow analysis is useful to guide the design of intersection fairings, but experimental tuning is still required. While the study specifically addresses a light twin aircraft, the methods are applicable to a wide variety of aircraft.

Experimental studies were conducted to investigate the effect of tailplane icing on the aerodynamic characteristics of 15%-scale business jet aircraft. The simulated ice shapes selected for the experimental investigation included 9-min and 22.5-min smooth and rough LEWICE ice shapes and spoiler ice shapes. The height of the spoilers was sized to match the horns of the LEWICE shapes on the suction side of the horizontal tail. Tests were also conducted to investigate aerodynamic performance degradation due to ice roughness which was simulated with sandpaper. Six component force and moment measurements, elevator hinge moments, surface pressures, and boundary layer velocity profiles were obtained for a range of test conditions. Test conditions included AOA sweeps for Reynolds number in the range of 0.7 based on tail mean aerodynamic chord and elevator deflections in the range of -15 to +15 degrees.