Search Results

Abstract The ASTM D130 was first issued in 1922 as a tentative standard for the detection of corrosive sulfur in gasoline. A clean copper strip was immersed in a sample of gasoline for three hours at 50°C with any corrosion or discoloration taken to indicate the presence of corrosive sulfur. Since that time, the method has undergone many revisions and has been applied to many petroleum products. Today, the ASTM D130 standard is the leading method used to determine the corrosiveness of various fuels, lubricants, and other hydrocarbon-based solutions to copper. The end-of-test strips are ranked using the ASTM Copper Strip Corrosion Standard Adjunct, a colored reproduction of copper strips characteristic of various degrees of sulfur-induced tarnish and corrosion, first introduced in 1954. This pragmatic approach to assessing potential corrosion concerns with copper hardware has served various industries well for a century.

Abstract In recent years, lean-burn gasoline Spark-Ignition (SI) engines have been a major subject of investigations. With this solution, in fact, it is possible to simultaneously reduce NOx raw emissions and fuel consumption due to decreased heat losses, higher thermodynamic efficiency, and enhanced knock resistance. However, the real applicability of this technique is strongly limited by the increase in cyclic variation and the occurrence of misfire, which are typical for the combustion of homogeneous lean air/fuel mixtures. The employment of a Pre-Chamber (PC), in which the combustion begins before proceeding in the main combustion chamber, has already shown the capability of significantly extending the lean-burn limit. In this work, the potential of an ultralean PC SI engine for a decisive improvement of the thermal efficiency is presented by means of numerical and experimental analyses.

Abstract Due to the increasing requirements for efficiency, the wide range of characteristics and the improved possibilities of modern development and production processes, compressors in turbochargers have become more individualized in order to adapt to the requirements of internal combustion engines. An understanding of the working mechanisms as well as an understanding of the way that losses occur in the flow allows a reduced development effort during the optimization process. This article presents three-dimensional (3D) Computational Fluid Dynamics (CFD) investigations of the loss mechanisms and quantitative calculations of individual losses. The 3D-CFD method used in this article will reduce the drawbacks of one-dimensional calculation as far as possible. For example, the twist of the blades is taken into account and the “discrete” method is used for loss calculation instead of the “average” method.

Abstract Regulations limiting GreenHouse Gases (GHG) from Heavy-Duty (HD) commercial vehicles in the United States (US) and European Union will phase in between the 2024 and 2030 model years. These mandates require efficiency improvements at both the engine and vehicle levels, with the most stringent reductions required in the heaviest vehicles used for long-haul applications. At the same time, a 90% reduction in oxides of nitrogen (NOx) will be required as part of new regulations from the California Air Resources Board. Any technologies applied to improve engine efficiency must therefore not come at the expense of increased NOx emissions. Research into advanced engine architectures and components has identified improved turbomachine efficiency as one of the largest potential contributors to engine efficiency improvement. However this comes at the cost of a reduced capability to drive high-pressure Exhaust Gas Recirculation (EGR).

Abstract This work puts presents an all-inclusive state of the art bibliographical review of all categories of electrified transportation (xEVs) standards, issued by the most important standardization organizations. Firstly, the current status for the standards by major organizations is presented followed by the graphical representation of the number of standards issued. The review then takes into consideration the interpretation of the xEVs standards developed by all the major standardization organizations across the globe. The standards are differentiated categorically to deliver a coherent view of the current status followed by the explanation of the core of these standards. The ISO, IEC, SAE, IEEE, UL, ESO, NTCAS, JARI, JIS and ARAI electrified transportation vehicles xEV Standards from USA, Europe, Japan, China and India were evaluated. A total approximated of 283 standards in the area have been issued.

Abstract The linear engine as compared with the traditional internal combustion engine has high efficiency and low emissions, so as a new type of hybrid power unit, it is very suitable for a hybrid electric vehicle to improve energy efficiency and environmental protection performances. In this article, a novel linear engine-based hybrid power system that is primarily selected for hybrid electric urban light commercial vehicles is introduced. Furthermore, the working efficiency of the proposed hybrid power system is briefly analyzed through a validation study example, and various inherent factors affecting the working efficiency of the hybrid power system are analyzed and discussed in detail. This work can provide a reference implementation for the research on the power unit for the hybrid electric urban light commercial vehicles.

Abstract Identity-Anonymized CAN (IA-CAN) protocol is a secure CAN protocol, which provides the sender authentication by inserting a secret sequence of anonymous IDs (A-IDs) shared among the communication nodes. To prevent malicious attacks from the IA-CAN protocol, a secure and robust system error recovery mechanism is required. This article presents a central management method of IA-CAN, named the IA-CAN with a global A-ID, where a gateway plays a central role in the session initiation and system error recovery. Each ECU self-diagnoses the system errors, and (if an error happens) it automatically resynchronizes its A-ID generation by acquiring the recovery information from the gateway. We prototype both a hardware version of an IA-CAN controller and a system for the IA-CAN with a global A-ID using the controller to verify our concept.

Abstract Composite ceramic brake discs are made of ceramic material reinforced with carbon fibers and offer exceptional advantages that translate directly into higher vehicle performance. In the case of an electric vehicle, it could increase the range of the vehicle, and in the case of conventional internal combustion engine vehicles, it means lower fuel consumption (and consequently lower CO2 emissions). These discs are typically characterized by complex internal geometries, further complicated by the presence of drilling holes on both friction surfaces. To estimate the aerothermal performance of these discs, and for the thermal management of the vehicle, a reliable model for predicting the air flowing across the disc channels is needed. In this study, a real carbon-ceramic brake disc with drilling holes was investigated in a dedicated test rig simulating the wheel corner flow conditions experimentally using the particle image velocimetry technique and numerically.

Abstract In this work, a three-phase integrated onboard battery charger is investigated and implemented for electric vehicle (EV) applications. A three-switch add-on interface is introduced to connect with the inverter and the motor windings, such that a two-channel interleaved boost converter is formed for the battery charging. The detailed system analysis, design methodology, and control strategy are discussed. Moreover, a simulation study is carried out to validate the effectiveness of the proposed integrated charger. As verification, a 5 kW liquid-cooled prototype is built and tested. The proposed integrated charging system achieves a power factor of 0.99, and total harmonic distortion (THD) of 4.82% at 5 kW with an efficiency of 93.2%.

Abstract This article presents an investigation of energy transfer, flame propagation, and emissions formation mechanisms in a four-cylinder, downsized and boosted, spark ignition engine fuelled by either directly injected compressed natural gas (DI CNG) or gasoline (GDI). Three different charge preparation strategies are examined for both fuels: stoichiometric engine operation without external dilution, stoichiometric operation with external exhaust gas recirculation (EGR), and lean burn. In this work, experiments and engine modelling are first used to analyze the energy transfer throughout the engine system. This analysis shows that an early start of fuel injection (SOI) improves fuel efficiency through lower unburned fuel energy at low loads with stoichiometric DI CNG operation.

Abstract The article compares the accuracy of different exhaust gas recirculation (EGR) correction factor models under engine conditions. The effect of EGR on the laminar burning velocity of a EURO VI E10 specification gasoline (10% Ethanol content by volume) has been back calculated from engine pressure trace data, using the Leeds University Spark Ignition Engine Data Analysis (LUSIEDA) reverse thermodynamic code. The engine pressure data ranges from 5% to 25% EGR (by mass) with the running conditions, such as spark advance and pressure at intake valve closure, changed to maintain a constant engine load of 0.79 MPa gross mean effective pressure (GMEP). Based on the experimental data, a correlation is suggested on how the laminar burning velocity reduces with increasing EGR mass fraction.

Abstract Present-day vehicles come with a variety of new features like the pre-crash warning, the vehicle-to-vehicle communication, semi-autonomous driving systems, telematics, drive by wire. They demand very high bandwidth from in-vehicle networks. Various ECUs present inside the automotive transmits useful information via automotive multiplexing. Transmission of data in real-time achieves optimum functionality. The high bandwidth and high-speed requirement can be achieved either by using multiple buses or by implementing higher bandwidth. But, by doing so, the cost of the network as well as the complexity of the wiring increases. Another option is to implement higher layer protocol which can reduce the amount of data transferred by using data reduction (DR) techniques, thus reducing the bandwidth usage. The implementation cost is minimal as the changes are required in the software only and not in hardware.

Abstract The article presents a concept of a new turbine engine in the field of pressure gain combustion (PGC). The engine operates according to the Humphrey thermodynamic cycle, where pressure increase was obtained in a combustion chamber closed with a valve. The intake mushroom valve and exhaust swing valve were designed for self-acting. They operate as a result of gas pressure and centrifugal force. The engine consists of two rotating combustion chambers and a counterrotating radial turbine, in both of which mechanical power was generated. The gas flow in the mobile valve system, combustion process, gas expansion, and torque generation were analyzed by means of Computational Fluid Dynamics (CFD) analysis. The investigated engine concept is characterized by significant energy efficiency.

Abstract This work presents a generalized methodology for the optimal thermal management of different powertrain devices. The methodology is based on the adoption of an electrically driven pump and on the development of a specifically designed controller algorithm. This is achieved following a Model Predictive Control approach and requires a generalized lumped-parameters model of the thermal exchange between the device walls and the coolant. The methodology is validated at a test rig, with reference to a four-cylinder spark-ignition engine. Results show that the proposed approach allows a reduction in fuel consumption of about 2-3% during the engine warm-up, a decrease in fuel consumption of about 1-2% during fully warmed operation, and an estimated fuel consumption reduction of about 2.5-3% in an NEDC. Finally, the investigation highlights that the proposed approach reduces the risk of after-boiling when the engine is rapidly switched off after a prolonged high-load operation.

Abstract Among the myriad of potential hybrid powertrain architectures, selecting the optimal for an application is a daunting task. Whenever available, computer models greatly assist in it. However, some aspects, such as pollutant emissions, are difficult to model, leaving no other option than to test. Validating plausible options before building the powertrain prototype has the potential of accelerating the vehicle development even more, doing so without shipping components around the world. This work concerns the design of a system to virtually couple—that is, avoiding physical contact—geographically distant test rigs in order to evaluate the components of a powertrain. In the past, methods have been attempted, either with or without assistance of mathematical models of the coupled components (observers). Existing methods are accurate only when the dynamics of the systems to couple are slow in relation to the communication delay.

Abstract The electric-field coupled power transfer (ECPT) system with a coupling capacitor double-resonance circuit is proposed for electric vehicle (EV) charging. The article analyzes the plate capacitors between the EV and ground copperplate and introduces the coupling capacitor double-resonance circuit. The two-port network impedance matching of two topologies coupling capacitor double resonance is simulated, and then double side L impedance matching network and coupling capacitor double resonance with Series-Series (S-S) topology are proposed to solve the transmission efficiency decrease led by plate capacitances’ fluctuation. A prototype of the ECPT system is designed and built to prove the validity of the proposed methods. It is shown that the ECPT system realized higher than 60 W of electrical power, which is dynamic wireless transferred through the tire steel belt and the ground copperplate with at least 88% efficiency when the tires are rolling.

Abstract A pre-chamber ignition system has the potential to reduce the burn duration of lean-burn gasoline engine combustion and can achieve a reduced knock occurrence from the distributed ignition sources. Pre-chamber ignition produces high-velocity turbulent jets, and these jets often reach sonic velocity and produce shock waves inside the combustion chamber. These shock waves make knock detection difficult with a conventional surface-mounted acoustic knock sensor. This article discusses how an acoustic knock sensor works with a pre-chamber ignition and evaluates different cylinder pressure-based knock detection strategies and proposes a method that eliminates the influence of jet-induced oscillations on knock detection.

Abstract An energy management strategy (EMS) has an essential role in ameliorating the efficiency and lifetime of the powertrain components in a hybrid fuel cell vehicle (HFCV). The EMS of intelligent HFCVs is equipped with advanced data-driven techniques to efficiently distribute the power flow among the power sources, which have heterogeneous energetic characteristics. Decentralized EMSs provide higher modularity (plug and play) and reliability compared to the centralized data-driven strategies. Modularity is the specification that promotes the discovery of new components in a powertrain system without the need for reconfiguration. Hence, this article puts forward a decentralized reinforcement learning (Dec-RL) framework for designing an EMS in a heavy-duty HFCV. The studied powertrain is composed of two parallel fuel cell systems (FCSs) and a battery pack.

Abstract Deep learning (DL)-based approaches enable unprecedented control paradigms for propulsion systems, utilizing recent advances in high-performance computing infrastructure connected to modern vehicles. These approaches can be employed to optimize diesel aftertreatment control systems targeting the reduction of emissions. The optimization of the Trapped Soot Load (TSL) reduction in the Diesel Particulate Filter (DPF) is such an example. As part of the diesel aftertreatment system, the DPF stores the soot particles resulting from the combustion process in the engine. Periodically, the stored soot is oxidized during a DPF regeneration event. The efficiency of such a regeneration influences the fuel economy, and potentially the service interval of the vehicle. The quality of a regeneration depends on the operating conditions of the DPF, the engine, and the ability to complete the regeneration event.

Abstract Demonstrating ring pack operation in an operating engine is very difficult, yet it is essential to optimize engine performance parameters such as blow-by, oil consumption, emissions, and wear. A significant amount of power is lost in friction between piston ring–cylinder liner interfaces if ring pack parameters are not optimized properly. Thus, along with these parameters, it is also necessary to reduce friction power loss in modern internal combustion engines as the oil film thickness formed between the piston ring and liner is vital for power loss reduction due to friction. Hence, it has also been a topic of research interest for decades. Piston and ring dynamics simulation software are used extensively for a better ring pack design. In this research work, a similar software for piston ring dynamics simulation reviews the ring pack performance of a four-cylinder diesel engine.