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In this work, the problem of fault detection, isolation, and reconfiguration (FDIR) for Networked-Control Systems (NCS) of aerospace vehicles is discussed. The concept of fault-tolerance is introduced from a generic structure, and a review on quantitative and qualitative methods (state estimation, parameter estimation, parity space, statistic testing, neural networks, etc.) for FDIR is then performed. Afterwards, the use of networks as loop-closing elements is introduced, followed by a discussion on advantages (flexibility, energy demand, etc.) and challenges (networks effects on performance, closed-loop fault-effects on safety, etc.) represented thereby. Finally, examples of applications on aerospace vehicles illustrate the importance of the discussion herein exposed.

The supply of electrical power is one of the most important functions required by the diverse payloads of satellites. A fault in the corresponding subsystem might lead to mission or even vehicle loss. Among the causes of such faults, we highlight the phenomenon of thermal avalanche in batteries. It can be explained as an energetic unbalance where the rate of heat generated in the interior of the system exceeds its capacity to dissipate it. This occurred to the OAO1 of NASA just after its launch on April 8, 1966; and with the CBERS2 of CAST and INPE already in orbit in 2007 and 2009. This work presents a discussion on the causes and effects of thermal avalanches in artificial satellite battery charging and discharging systems.

Switching controls are those that can switch between control or plant modes to perform their functions. They have the advantage of being simpler to design than an equivalent control system with a single mode. However, the transients between those modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the control or the plant. So, the smoothing of such transients is vital for their reliability and mantainability. This is can be of extreme importance in the aerospace and automotive fields, plenty of switchings between manual and autopilot modes via relays, or among gears via clutches, for example. In this work, we present a first strategy for smoothing transients in switching controls of aerospace and automotive systems.

Control systems that can switch between control modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between control modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. In this work, we will use integral criteria in an original way, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, using as models the system of control of attitude of the Multimission Platform, and a system which keeps the synchrony between two induction motors.

Currently, aerospace and automotive industries are developing complexand/or highly integrated systems, whose services require greater confidence to meet a set of specifications that are increasingly demanding, such as successfully operating a communications satellite, a commercial airplane, an automatic automobile, and so on. To meet these requirements and expectations, there is a growing need for fault treatment, up to predict faults and monitor the health of the components, equipment, subsystems or systems used. In the last decades, the approaches of 1) Fault Prevention, 2) Fault Detection/Tolerance and 3) Fault Detection/Correction have been widely studied and explored.

Systems such as satellites, airplanes, cars and air traffic controls are becoming more complex and/or highly integrated. These systems integrate several technologies inside themselves, and must be able to work in very demanding environments, sometimes with few or none maintenance services due to their severe conditions of work. To survive such severe work conditions, the systems must present high levels of reliability, which are achieved through different approaches, processes, etc. These unfold in many: levels of aggregation (systems, subsystems, equipments, components, etc.), phases of their lifecycles (conception, design, manufacturing, assembly, integration, tests, operation, etc.), environments (land, sea, air, space, etc.), types of components/applications/experiences/technological communities (nuclear, aerospace, military, automotive, medical, commercial, etc.), leaded by the widespread use of semiconductors.

Many control systems switch between control modes according to necessity. That is often simpler than designing a full control to all situations. However, this creates new problems, as determining the composed system stability and the transient during switching. The latter, while temporary, may introduce overshooting that degrade performance and damage the plant. This is particularly true for the MultiMission Platform (MMP), a generic service module currently under design at INPE. Its control system can be switched among nine main Modes of Operation and other submodes, according to ground command or information coming from the control system, mainly alarms. It can acquire one and three axis stabilization in generic attitudes, with actuators including magnetotorquers, thrusters and reaction wheels.

Eigenstructure techniques allow to detect and isolate faulty components in a dynamic process, such as sensor biases, actuator malfunctions, changes in dynamic parameters due to leaks and deterioration. Fault detection is the first step to achieve fault tolerance, but for this the redundancy has to be included in the system. This redundancy can be either by hardware or by software. In situations in which it is not possible to use hardware redundancy only the software redundancy can be used. Therefore using eigenstructure techniques, for the fault detection and isolation, the tests can be done through the angle between the residue vector direction and the fault direction vector. By this way, we can reduce false alarm and the alarm loss rates due to the noise and changes in system parameters.

The purpose of this work is Fault Detection and Diagnosis (FDD) on a Knock Sensor because some of the modern petrol engines operate on the efficient four-stroke cycle, where each cylinder of the engine contains an intake and exhaust poppet valve that is operated at the appropriate time. The ECM (Engine Control Module) uses the Knock Sensor signal to control timing. The Knock Sensor detects engine knock and sends voltage signal to the ECM. These signals can be sufficient to detect abnormal combustion, like ‘spark knock’ and ‘surface ignition’. Engine knock occurs within a specified range. The Knock Sensor, located in the engine block, cylinder head, or intake manifold is tuned to detect that frequency, which motivates the use of signal models for detection. But this sensor is a wide-band accelerometer of the piezoelectric type too. Analogy with a general seismic mass system is possible since it is a general damped second order vibrating system which is forced into oscillatory motion.

Control systems that can switch between control or plant modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between these modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. This is can be of extreme importance in fields such as aerospace and automobilistic, as the switching between manual and autopilot modes or the switching of gears In this work, we will use integral criteria in original ways, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, MatLab or both, using models chosen from aerospace or automobilistic fields.

Several papers presents fault detection and isolation techniques for fault in only one sensor; in this paper we will present a technique for multiples faults detection and isolation in sensors of dynamic systems. Multiples faults have less probability to occur but it is not null. So in critical applications the system needs to be operational even in this situation. In this paper we will present a design for a Multiples Faults Detection and Isolation (MFDI) system, an example to illustrate this technique and its respective results.