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This paper describes a novel catalytic oxidation sensor which represents an attempt to realise a practical sensor for on vehicle detection of catalyst efficiency and misfire. Via experimental and modelling approaches, promising characteristics are established, which could mean that an application to the on-vehicle detection of catalyst efficiency and misfire is feasible.

A previously developed Stochastic Reactor Model (SRM) is used to simulate combustion in a four cylinder in-line four-stroke naturally aspirated direct injection Spark Ignition (SI) engine modified to run in Homogeneous Charge Compression Ignition (HCCI) mode with a Negative Valve Overlap (NVO). A portion of the fuel is injected during NVO to increase the cylinder temperature and enable HCCI combustion at a compression ratio of 12:1. The model is coupled with GT-Power, a one-dimensional engine simulation tool used for the open valve portion of the engine cycle. The SRM is used to model in-cylinder mixing, heat transfer and chemistry during the NVO and main combustion. Direct injection is simulated during NVO in order to predict heat release and internal Exhaust Gas Recycle (EGR) composition and mass. The NOx emissions and simulated pressure profiles match experimental data well, including the cyclic fluctuations.

A novel mechanical method of achieving a rapid switch between stoichiometric and lean conditions for SI engines is explored. Two and three throttle configurations, a switch strategy which employs a standard intake manifold and an assembly of pipes and throttle(s), are investigated numerically by using a one-dimensional engine simulation program based on the method of characteristics. The results indicate that it is possible to achieve rapid AFR switch without a torque jump, i.e. unperceptible to the driver.

The paper presents a computer simulation of flow and heat transfer phenomena in the intake port of a spark ignition engine with port fuel injection. Engine cold starting conditions are studied including the effects of in-cylinder mixture back flow into the port. One dimensional air flow and wall fuel film flow models and a two dimensional fuel droplet flow model have been developed using a combination of finite difference approaches. As a result, predictions are obtained that provide detailed picture of the air-fuel mixture properties along the intake port. The model may be of special importance for exhaust gas ignition system simulation as it will provide data concerning mixture formation under conditions of excessive fuel injection during engine start-up. The calculations performed are shown to be phenomenologically correct.

The transport of fuel during cold start in the intake of a port-injected engine has been investigated using a standard engine with very little modification. A fast response FID sampling from the intake manifold is used to measure the instantaneous vapor concentration during the start. At short times after the start, the engine is stopped, and the port under investigation isolated. The engine is then warmed up by passing hot water through it and at the same time is flushed with hot air, in the port and the cylinder. This evaporates the liquid fuel, and by integrating the vapor concentration multiplied by mass flow of the displaced gas, the fuel mass in the isolated port and cylinder is measured. It is shown how the mass of liquid in the port at the time at which the engine is stopped can reliably be related to the concentration measurement. By stopping the engine at different times after the start, detailed accounting of the fuel transport as a function of time since start can be made.

Delivering acceptable low end torque and good transient response is a significant challenge for all turbocharged engines. As downsized gasoline engines and Diesel engines make up a larger and larger proportion of the light-duty engines entering the market, the issue takes on greater significance. Several schemes have been proposed to improve torque response in highly boosted engines, including the use of electrical assist turbochargers and compressed air assist. In this paper we examine these methods with respect to their effectiveness in improving transient response and their relative performance along with some of the practical considerations for real world application. Results shown in this paper are from 1-D simulations using the Ricardo WAVE software package.

Models often use time rather than strokes (crank-angle) as the independent variable to describe engine dynamics despite the fact that the dynamics of an internal combustion engine are intrinsically linked to the combustion events. In this paper, two models are developed in parallel in which not only the independent variable is changed but the notion of mass flows as well: flows are in [g/s] for the time-based model and in [g/st] for the event-based model. Both models are of the same computational complexity and show the same accuracy in validation. The investigation of the model properties shows that variations in the flow-related parameters are reduced by a factor of two to five for the event-based model. However, those of the crankshaft dynamics are increased. It is concluded that the model should be chosen in context of the control system to be designed.

Recent work has investigated the use of O₂ concentration in the intake manifold as a control variable for diesel engines. It has been recognized as a very good indicator of NOX emissions especially during transient operation, however, much of the work is concentrated on estimating the O₂ concentration as opposed to measuring it. This work investigates Universal Exhaust Gas Oxygen (UEGO) sensors and their potential to be used for such measurements. In previous work it was shown that these sensors can be operated in a controlled pressure environment such that their response time is of the order 10 ms. In this paper, it is shown how the key causes of variation (and therefore potential sources of error) in sensor output, namely, pressure and temperature are largely mitigated by operating the sensors in such an environment. Experiments were undertaken on a representative light-duty diesel engine using modified UEGO sensors in the intake and exhaust system.

The flow and heat transfer phenomena in the intake port of a spark ignition engine with port fuel injection play a significant role in the mixture preparation process, especially at part load. The backflow of the hot burned gas from the cylinder into the intake port when the intake valve is opened breaks up any liquid film around the inlet valve, influences gas and wall temperatures, and has a major effect on the fuel vaporization process. The backflow of in-cylinder mixture with its residual component during the compression stroke prior to inlet valve closing fills part of the port with gas at higher than fresh mixture temperature. To quantify these phenomena, time-resolved measurements of the hydrocarbon concentration profile along the center-line of the intake port were made with a fast-response flame ionization detector, and of the gas temperature with a fine wire resistance thermometer, in a single-cylinder engine running with premixed propane/air mixture.

Two new techniques are introduced for measuring the residual gas fraction in internal combustion engines. Both techniques use a fast chemiluminescent detection (CLD) type NO sensor. The measurement is made in real-time and requires a single misfire of the engine. Development of the techniques revealed several unexpected, but interesting effects; the results obtained show good agreement with existing knowledge.

A novel method of measuring cylinder gas temperature in an internal combustion engine cylinder is introduced. The physical basis for the technique is that the flow rate through an orifice is a function of the temperature of the gas flowing through the orifice. Using a pressure transducer in the cylinder, and another in a chamber connected to the cylinder via an orifice, it is shown how the cylinder temperature can be determined with useful sensitivity. In this paper the governing equations are derived, which show that the heat transfer characteristics of the chamber are critical to the performance of the system, and that isothermal or adiabatic conditions give the optimum performance. For a typical internal combustion engine, it is found that the pre-compression cylinder temperature is related to the chamber pressure late in the compression process with sensitivity of the order of 0.005 bar/K.

This paper presents experimental data showing unexpected transient behaviour in several production universal exhaust gas oxygen (UEGO) sensors. The spike-like transients occur when passing through the stoichiometric point, and are particularly significant when passing from rich to lean. The paper illustrates how the spikes are affected by exhaust gas flow rate, deviation of air-to-fuel ratio (AFR) from stoichiometry, and rate of change of AFR while passing through stoichiometry. The spikes are most sensitive to the rate at which AFR passes through stoichiometry. Brief discussions on possible causes for the spikes, and on undesirable consequences for feedback control applications, are included.

The parameterization of variable geometry turbochargers for mean-value modeling is typically based on compressor and turbine flow and efficiency maps provided by the supplier. At low turbocharger speeds, and hence low airflows, the heat exchange via the turbocharger housing affects the temperature-based measurements of the efficiencies. Therefore, the low-speed operating regime of the turbocharger is excluded from the supplied maps and mean-value models mainly rely on extrapolation into this region, which is regularly met in emission drive cycles, and hence of significance. This paper presents experimental data from a 2.0-liter turbocharged common-rail diesel engine. While the flow maps extend from the high-speed region in a natural way, the efficiency maps are severely affected by the heat transfer effect. It is argued that this effect should be included in the mean-value model.

A method for non-intrusive measurement of spark plug fouling, burn quality, pre-ignition and spark characteristics is described. The technique relies on a continuous monitoring of the leakage current to the spark plug centre electrode, via a high voltage diode stand off arrangement. By way of demonstration, the system operation is reported for investigations of cold start plug fouling.

This paper describes a system for real-time smoke detection in diesel engines. Preliminary results are presented from a very simple sensor which detects the net charge level on smoke particles. There appears to be a useful correlation between the peak charge level and the Bosch smoke number. The mechanism by which the particulates is discussed, though no firm conclusions are reached.

Understanding mixture formation phenomena during the first few cycles of an engine cold start is extremely important for achieving the minimum engine-out emission levels at the time when the catalytic converter is not yet operational. Of special importance is the structure of the charge (film, droplets and vapour) which enters the cylinder during this time interval as well as its concentration profile. However, direct experimental studies of the fuel behaviour in the inlet port have so far been less than fully successful due to the brevity of the process and lack of a suitable experimental technique. We present measurements of the hydrocarbon (HC) concentration in the manifold and port of a production SI engine using the Fast Response Flame Ionisation Detector (FRFID).

Recent studies in the USA have revealed that the catalysts (which are universally fitted to gasoline automobiles) are failing in service to an unacceptable extent. Although the reasons for the failures are not completely clear, it seems that misfiring, leading to highly exothermic reaction in the catalyst, may be responsible for the damage. Legislation is to be enacted later in this decade to address this problem by requiring on board diagnostic (OBD) systems which can measure misfire, as well as catalyst hydrocarbon (HC) conversion efficiency. Although some ideas have been suggested for the OBD requirements, no fully satisfactory sensor technology has yet appeared. This paper describes a novel hydrocarbon sensor based on a surface catalysis principle. The fundamental studies reported here have been made with the automobile application in mind. A catalytic chemi-ionisation model is proposed in order to enhance our understanding of this surface ionisation.