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Technical Paper

A New Approach for Three-Dimensional High-Speed Combustion Diagnostics in Internal Combustion Engines

2006-10-16
2006-01-3315
This paper introduces a new measuring and analyzing method for the investigation of the spatial flame propagation in IC engines. Three optical high-speed measuring devices are connected and synchronized in order to detect the flame radiation from different perspectives via fiberoptical endoscopes. The resulting two-dimensional images provide a starting basis for the subsequent reconstruction of the three-dimensional flame geometry. The reconstruction is carried out by a newly developed software tool. The capability of the new methodology has been proven in a first test series. A one-cylinder SI engine with direct-injection is operated in both homogeneous and spray-guided stratified injection mode. Intake flow conditions and air/fuel ratio are varied in order to investigate the effects on flame spread. The volumetric flame developments are analyzed as well as the location of the combustion center in absolute coordinates.
Journal Article

A New Model to Describe the Heat Transfer in HCCI Gasoline Engines

2009-04-20
2009-01-0129
In this work, heat loss was investigated in two different HCCI single cylinder engines. Thermocouples were adapted to the surfaces of the cylinder heads and the temperature oscillations were detected in a wide range of the engine operation maps. The resultant heat transfer profiles were compared to the heat losses predicted by existing models. As major discrepancies were stated, a new phenomenological model was developed that is well-manageable and describes the heat loss in HCCI mode more precisely than existing models. To analyze the insulating effect of deposits, the heat transfer equation was solved analytically by an approach that allows consideration of multiple layers with different material properties and thickness. This approach was used for the first time in conjunction with engines to calculate the heat flux at the surface of deposits and the deposit thickness.
Technical Paper

A Study of the Thermochemical Conditions in the Exhaust Manifold Using Secondary Air in a 2.0 L Engine

2002-05-06
2002-01-1676
The California LEV1 II program will be introduced in the year 2003 and requires a further reduction of the exhaust emissions of passenger cars. The cold start emissions represent the main part of the total emissions of the FTP2-Cycle. Cold start emissions can be efficiently reduced by injecting secondary air (SA) in the exhaust port making compliance with the most stringent standards possible. The thermochemical conditions (mixing rate and temperature of secondary air and exhaust gas, exhaust gas composition, etc) prevailing in the exhaust system are described in this paper. This provides knowledge of the conditions for auto ignition of the mixture within the exhaust manifold. The thus established exothermal reaction (exhaust gas post-combustion) results in a shorter time to light-off temperature of the catalyst. The mechanisms of this combustion are studied at different engine idle conditions.
Technical Paper

Development and Testing of a Diesel Particulate Filter with an Electrical Regeneration Starting Module

2005-10-24
2005-01-3703
Different particulate filter systems with an electrical heating for starting the filter regeneration were designed and tested to evaluate the parameters important for a successful filter and heating device layout. These results led to a new filter system with an improved electrical heating module. Particular emphasis was put on a modular design which allows a separate optimization of the different system parts with regard to function, durability and costs. In this paper the different development steps are presented. Experimental results show the performance and limitations for electrically heated particulate traps. The analysis of the experiments was done on the one hand by using data such as temperatures, pressures and exhaust gas composition during the regeneration. On the other hand the assessment of the regeneration rate was done by weighing the filter and optically with non-destructive and partly destructive methods.
Technical Paper

Experimental Heat Flux Analysis of an Automotive Diesel Engine in Steady-State Operation and During Warm-Up

2011-09-11
2011-24-0067
Advanced thermal management systems in passenger cars present a possibility to increase efficiency of current and future vehicles. However, a vehicle integrated thermal management of the combustion engine is essential to optimize the overall thermal system. This paper shows results of an experimental heat flux analysis of a state-of-the-art automotive diesel engine with common rail injection, map-controlled thermostat and split cooling system. Measurements on a climatic chamber engine test bench were performed to investigate heat fluxes and energy balance in steady-state operation and during engine warm-up from different engine start temperatures. The analysis includes the influence of the operating point and operating parameters like EGR rate, injection strategy and coolant temperature on the engine energy balance.
Technical Paper

Influence of Atomization Quality on Mixture Formation, Combustion and Emissions in a MPI-Engine Under Cold-Start Conditions, Part I

2002-10-21
2002-01-2807
The study presented in this two part paper was focused on the influence of primary mixture formation on engine running behavior covering the areas combustion and raw emissions. Two different concepts for primary fuel atomization were utilized and compared, the standard production injector and a flash boiling injector. The spray generated by the flash boiling injector was characterized by a significant reduction in droplet size and a partial direct vaporization during the injection process by preheating the fuel inside the injector. In this study special emphasis was put on the transient process of engine start between typical cooling water temperatures of -7°C and 85°C. Various measurements and visualization techniques were applied to investigate the mixture preparation, the deposition of liquid fuel on the walls, the start of combustion, and in-cylinder and engine-out UHC emissions.
Technical Paper

Influence of Atomization Quality on Mixture Formation, Combustion and Emissions in a MPI-Engine Under Cold-Start Conditions, Part II

2002-10-21
2002-01-2806
The intention of the study presented in this two part paper is to investigate the influence oalf primary mixture formation on engine running behavior, covering the areas of combustion and raw emissions. Two different concepts for primary fuel atomization were utilized and compared, the standard production injector and a flash boiling injector. The flash boiling injector is characterized by a significant reduction in droplet size and a partial direct vaporization during the injection process by preheating the fuel inside the injector. In this study special emphasis was laid on the transient process of engine start between typical cooling water temperatures of -7°C and 85°C. Various measurements and visualization techniques had been applied to investigate mixture preparation, deposition of liquid fuel on the walls, start of combustion, and in-cylinder as well as engine-out UHC emissions.
Journal Article

Investigations on the Heat Transfer in HCCI Gasoline Engines

2009-06-15
2009-01-1804
In this work, heat loss was investigated in two different HCCI single cylinder engines. Thermocouples were adapted to the surfaces of the cylinder heads and the temperature oscillations were detected in a wide range of the engine operation conditions. The local heat transfer is analyzed with port fuel and direct injection, for different engine parameters and operating points. It is shown that the spatially averaged measured heat loss in HCCI operation represents the global heat loss well. The spatial variations are small in the operation map presuming stable operating points with low cyclic variations and good engine performance. Furthermore, the heat loss measured in HCCI operation is compared to the heat loss detected in homogeneous and stratified DI-SI operation in the same engine. It is shown that the local heat losses in stratified DI-SI operation show large variations, depending on the direction of the flame propagation.
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