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A direct injection system in which fuel was injected through the cylinder wall was developed and detailed investigation was made for the purpose of reducing short-circuit of fuel in 2-stroke engines. As a result of dynamo tests using 430cc single cylinder engine, it was found that the injector was best attached at a location as close to TDC as possible on the rear transfer port side, and that the entire amount of fuel should be injected towards the piston top surface. Emissions were worsened if fuel was injected towards the exhaust port or spark plug. Although the higher injection pressure resulted in large emissions reduction effects, it did not have a significant effect on fuel consumption. When a butterfly exhaust valve, known to be effective against irregular combustion in the light load range, was applied, it was found to lead to further reductions in HC emission and fuel consumption while also improving combustion stability.

The road transportation sector is undergoing significant changes, and new green scenarios for sustainable mobility are being proposed. In this context, a diversification of the vehicles’ propulsion, based on electric powertrains and/or alternative fuels and technological improvements of the electric vehicles charging stations, are necessary to reduce greenhouse gas emissions. The adoption of internal combustion engines operating with alternative fuels, like methanol, may represent a viable solution for overcoming the limitations of actual grid connected charging infrastructure, giving the possibility to realize off-grid charging stations. This work aims, therefore, at investigating this last aspect, by evaluating the performance of an internal combustion engine fueled with methanol for stationary applications, in order to fulfill the potential demand of an on off-grid charging station.

An investigation of the possibility to extend the 3-dimensional modeling capabilities from conventional diesel to the HCCI combustion mode simulation was carried out. Experimental data was taken from a single cylinder engine operating with early injections for the HCCI and a split-injection (early pilot+main) for the high speed Diesel engine operation. To properly phase the HCCI mode in the experiments, high amounts of cooled EGR and a decreased compression ratio were used. In numerical simulation performed using KIVA3-V code, modified to incorporate the Detailed Chemistry Approach the same conditions were reproduced. Special attention is paid on the analysis of the events leading up to the auto-ignition, which was reasonably well predicted.

GHP which, is the heat pump system for an air conditioning, is directly driven the compressor by a small gas engine. The NOx was reduced 70% less than a conventional gas engine with improvement of thermal efficiency. The combustion chamber shape using strong squish flow is improved in order that the pattern of a heat release is changed to be suitable. Because the relation between NOx and the thermal efficiency is the trade off relation, the air fuel ratio and the ignition timing must be precisely controlled. Detecting the change of the Pi variation calculated from the engine speed variation can control the air fuel ratio.

Recently the analysis of air-fuel mixing and combustion has become important under the stringent emissions regulations of diesel engines. In the case of gasoline engines, the KIVA computer program has been developed and used for the analysis of combustion. In this paper, the calculations of combustion phenomena in DI diesel engines are performed by modifying the KIVA program so as to be applicable to multi-hole nozzles and arbitrary patterns of injection rate. The thermophysical and ther-mochemical properties of gasoline are altered to those diesel fuel. In order to investigate the ability of this modified program, the calculations are compared with the experiments on single cylinder engines concerning the pressure, flame temperature and mass change of chemical species in cylinders. Furthermore, the calculation for the heavy duty DI diesel engine is performed with this diesel combustion program.

Renewable fuels, such as bio- and e-fuels, are of great interest for the defossilization of the transport sector. Among these fuels, methanol represents a promising candidate for emission reduction and efficiency increase due to its very high knock resistance and its production pathway as e-fuel. In general, reliable simulation tools are mandatory for evaluating a specific fuel potential and optimizing combustion systems. In this work, a previously presented methodology (Esposito et al., Energies, 2020) has been refined and applied to a different engine and different fuels. Experimental data measured with a single cylinder engine (SCE) are used to validate RANS 3D-CFD simulations of gaseous engine-out emissions. The RANS 3D-CFD model has been used for operation with a toluene reference fuel (TRF) gasoline surrogate and methanol. Varying operating conditions with exhaust gas recirculation (EGR) and air dilution are considered for the two fuels.

Active prechamber combustion systems for SI engines represent a feasible and effective solution in reducing fuel consumption and pollutant emissions for both marine and ground heavy-duty engines. However, reliable and low-cost numerical approaches need to be developed to support and speed-up their industrial design considering their geometry complexity and the involved multiple flow length scales. This work presents a CFD methodology based on the RANS approach for the simulation of active prechamber spark-ignition engines. To reduce the computational time, the gas exchange process is computed only in the prechamber region to correctly describe the flow and mixture distributions, while the whole cylinder geometry is considered only for the power-cycle (compression, combustion and expansion). Outside the prechamber the in-cylinder flow field at IVC is estimated from the measured swirl ratio.

A 3D-CFD model with detailed chemical kinetics was developed to investigate the combustion characteristics of HCCI engines, especially those fueled with hydrogen and n-heptane. The effects of changes in some of the key important variables that included compression ratio and chamber surface temperature on the combustion processes were investigated. Particular attention was given, while using a finer 3-D mesh, to the development of combustion within the chamber crevices between the piston top-land and cylinder wall. It is shown that changes in the combustion chamber wall surface temperature values influence greatly the autoignition timing and location of its first occurrence within the chamber. With high chamber wall temperatures, autoignition takes place first at regions near the cylinder wall while with low surface temperatures; autoignition takes place closer to the central region of the mixture charge.

A hydrogen economy is an increasingly popular solution to lower global carbon dioxide emissions. Previous research has been focused on the economic conditions necessary for hydrogen to be cost competitive, which tends to neglect the effectiveness of greenhouse gas mitigation for the very solutions proposed. The holistic carbon footprint assessment of hydrogen production, distribution, and utilization methods, otherwise known as “well-to-wheels” carbon intensity, is critical to ensure the new hydrogen strategies proposed are effective in reducing global carbon emissions. When looking at these total carbon intensities, however, there is no single clear consensus regarding the pathway forward. When comparing the two fundamental technologies of steam methane reforming and electrolysis, there are different scenarios where either technology has a “greener” outcome.

In this study some experiments were carried out to evaluate fuel consumption and exhaust emissions of carbon monoxide (CO), oxides of nitrogen (NOx)) and hydrocarbons (HC) with compressed natural gas (CNG) and gasoline in a single cylinder engine. Compressed natural gas showed 3 to 5 percent higher thermal efficiency and 15 percent lower specific fuel consumption as compared to gasoline. Also CO emissions were lower by 30-80 percent in rich zone and NOx by about 12 percent at an equivalence of 1.0. At wide open throttle CNG operation resulted in 10 to 12 percent lower power output. However, thermal efficiency and brake specific fuel consumption (bsfc) was better with CNG as compared to gasoline. Dual spark plug operation increased power output by 3 to 5 percent.

In order to further study the effects of air and EGR dilution on the fuel economy improvement of natural gas engines under the premise of meeting EU6 legislation, a comparison between stoichiometric operation with EGR and lean burn operation with and without EGR has been conducted at 1600rpm 50% and 75% load. The conversion efficiencies of the catalysts for both NOx and CH4 emissions are assumed at 90% for lean burn operation. Experiment results indicate that under the condition of meeting both NOx and CH4 predetermined engine-out emissions limits for EU6 legislation, lean operation with a small fraction of EGR dilution enables more advanced combustion phasing compared to pure lean operation, which results in much better fuel economy, thus further improvement compared to stoichiometric operation is achieved.

CO/H2 (ratios i.e. water gas shift equilibria) in exhaust gases produced from the combustion of pure isooctane, methanol, and methane in a pulse flame combustor were measured. Measured CO/H2 ratios were directionally consistent with C/H ratios of the respective fuels. The average CO/H2 ratios in combusted isooctane, methanol, and methane were found to be 3.8, 1.25, and 2.0, respectively. The effect of these differences on feedback A/F control with a HEGO (heated exhaust gas oxygen) sensor were also examined. Feedback control of isooctane combustion produced operation very near to stoichiometry. On the other hand, the combustion of methanol under feedback control resulted in steady state lean operation while feedback control of methane combustion produced rich operation. For all three fuels, operation shifted in the lean direction as combustion efficiency was degraded.

Precise prediction of combustion parameters such as peak firing pressure (PFP) or crank angle of 50% burned mass fraction (MFB50) is essential for optimal engine control. These quantities are commonly determined from in-cylinder pressure sensor signals and are crucial to reach high efficiencies and low emissions. Highly accurate in-cylinder pressure sensors are only applied to test rig engines due to their high cost, limited durability and special installation conditions. Therefore, alternative approaches which employ virtual sensing based on signals from non-intrusive sensors retrieved from common knock sensors are of great interest. This paper presents a comprehensive comparison of selected approaches from literature, as well as adjusted or further developed methods to determine engine combustion parameters based on knock sensor signals. All methods are evaluated on three different engines and two different sensor positions.

Abandonment of the concept that gas engines can be operated economically using straight mineral oils and clay filters and the switch to detergent oils designed for specific use in natural gas engines has been handicapped by attempts to use conventional automotive or diesel metallo-organic detergent oils, and by the attempts to develop ashless oils without investigating all of the parameters and pitfalls associated with the use of ashless dispersants. At present, the weaknesses of ashless oils can be overcome only through the use of a balanced combination of the proper base stock and certain metallo-organic detergents. Careful analysis of engine operations over relatively long periods of time will demonstrate to the operator that ash from a properly designed natural gas engine oil does not adversely affect engine operations. It has been our experience that laboratory engine tests are of relatively little use in the evaluation of natural gas engine oils.

The combustion processes of of lean mixtures of methane in air is examined by employing a detailed chemical kinetic scheme consisting of 178 elementary reaction steps with 41 species. The changes with time in the concentrations of the major relevant reactive species are determined from the preignition reactions to the time near equilibrium conditions. The results of such an approach to the combustion process are considered over a wide range of initial temperatures (1000 K - 1600 K) and equivalence ratios (0.2 - 1.2) while the pressure was kept at atmospheric. Calculated results obtained while using this model tend to be in good agreement with the corresponding experimental values of ignition delay. The ignition delay of methane-air mixture correlated by the following empirical expression in which constants A and B are function of the equivalence ratio while Ti is the initial mixture temperature in °K.

This paper describes the conversion of a stationary spark ignition engine to a heavy duty (HD) natural gas engine suitable for transportation applications, in response to the new urban truck and bus legislation of 1994 and 1998. The approach to the fuel and ignition control system is to use a microprocessor controlled engine management system based on inputs from combustion air and natural gas mass flow sensors. As the emission control system is also based on stoichiometric three way catalyst technology, it is felt that the control approach is very robust. The engine and control system were first mounted on a HD dynamometer for the development work where engine control parameters were calibrated. In addition steady state emission data were collected and estimates of the HD transient emission levels were obtained.

It is well known the dual fuel operation at lower loads suffers from lower thermal efficiency and higher unburned percentages of fuel. The present work includes a computational investigation to predict the effects of Exhaust gas recirculation (EGR) on the operation of an indirect-injection dual fuel (Ricardo-E6) engine by using a detailed chemical kinetic scheme and a quasi-two zone analytical model. The comprehensive chemical kinetic scheme for methane oxidation consisting of 178 elementary reaction steps with 41 species. A quasi-two zone analytical model is based on the effective energy releases of the pilot diesel fuel while using the detailed chemical reaction kinetic scheme for the oxidation of methane. Through the results, it was shown that, the active species such as H, O and OH produced in the high temperature combustion process and found in the exhaust gases are play a significant role in the preignition reactions.

The geared hypocycloid mechanism, a kinematic arrangement that provides a straight-line motion, can be used as the basis for an internal combustion engine. Such an engine would have a number of advantages: Perfect balance can be achieved with any number of cylinders. The straight-line motion eliminates the need for a wrist pin bearing, further allowing a very short piston to be used without danger of cocking. Piston side load is virtually eliminated, and “piston slap” will not occur even with a large piston/cylinder clearance. These features make it particularly attractive for small single cylinder engine applications where vibration is undesirable, and also for the uncooled “adiabatic engines”, in which piston cylinder lubrication and friction are major concerns.

A comprehensive cycle analysis has been developed for four-stroke spark-ignited engines from which the indicated performance of a single cylinder engine was computed with a reasonable degree of accuracy. The step-wise cycle calculations were made using a digital computer. This analysis took into account mixture composition, dissociation, combustion chamber shape (including spark plug location), flame propagation, heat transfer, piston motion, engine speed, spark advance, manifold pressure and temperature, and exhaust pressure. A correlation between the calculated and experimental performance is reported for one engine at a particular operating point. The calculated pressure-time diagram was in good agreement with the experimental one in many respects. The calculated peak pressure was 10 per cent lower and the thermal efficiency 0.8 per cent higher than the measured values. Thus this calculational procedure represents a significant improvement over constant volume cycle approximations.

In this work, the spark-ignition (SI) of a methane/air mixture contained in a constant-volume chamber is investigated by numerical simulations. A cylinder-shaped vessel filled with a methane/air mixture containing two electrodes is used as simulation model. The impact of an electrical discharge at the electrodes on the surrounding gas is simulated, with detailed treatment of the ignition process involvig chemical kinetics, transport phenomena in the gas-phase and electrodynamical modeling of the interaction between spark and fuel/air mixture. For the calculations, a 2D-code to simulate the early stages of flame development, shortly after the breakdown discharge, has been developed. Computational results are shown for ignition of a methane air-mixture.