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The paper describes a numerical study, supported by experiments, on light aircraft 2-Stroke Direct Injected Diesel engines, typically rated up to 110 kW (corresponding to about 150 imperial HP). The engines must be as light as possible and they are to be directly coupled to the propeller, without reduction drive. The ensuing main design constraints are: i) in-cylinder peak pressure as low as possible (typically, no more than 120 bar); ii) maximum rotational speed limited to 2600 rpm. As far as exhaust emissions are concerned, piston aircraft engines remain unregulated but lack of visible smoke is a customer requirement, so that a value of 1 is assumed as maximum Smoke number. For the reasons clarified in the paper, only three cylinder in line engines are investigated. Reference is made to two types of scavenging and combustion systems, designed by the authors with the assistance of state-of-the-art CFD tools and described in detail in a parallel paper.

The in-flight ice accretion simulations are typically performed using a quasi-steady formulation through a multi-step approach. As the ice grows, the geometry changes, and an adaptation of the fluid volume mesh used by the airflow and droplet-trajectory solver is required. Re-meshing or mesh deformation are generally employed to do that. The geometries formed are often complex ice shapes increasing the difficulty of the re-meshing process, especially in three-dimensional simulations. Consequently, difficulties are encountered when trying to automate the process. Contrary to the usual body-fitted mesh approach, the use of immersed boundary methods (IBMs) allows solving, or greatly reducing, this problem by removing the mesh update, facilitating the global automation of the simulation. In the following paper, an approach to perform the airflow and droplet trajectory calculations for three-dimensional simulations is presented. This framework utilizes only immersed boundary methods.

Offering aircraft fuel efficiency improvements of 30 to 40% over the powerplants it will replace, PW2037 retrofit in the 727-200 Advanced and B-52 aircraft is attracting heightened interest. A comparison of PW2037 technical characteristics with current aircraft powerplants substantiates the improvement potential.The engine installation and modifications necessary for aircraft system compatibility do not impose significant increases in complexity or cost. The resultant improvements in aircraft capability (727 and B-52) and economic viability to airlines (7271 produce aircraft uniquely suited to today's operational requirements and constrained equipment budgets.

The 912 engine is a well known 4-cylinder horizontally opposed 4-stroke liquid-/air-cooled aircraft engine. The 912 family has a strong track record: 40 000 engines sold / 25 000 still in operation / 5 million flight hours annually. 88% of all light aircraft OEMs use Rotax engines. The 912iS is an evolution of the Rotax 912ULS carbureted engine. The “i” stands for electronic fuel injection which has been developed according to flight standards, providing a better fuel efficiency over the current 912ULS of more than 20% and in a range of 38% to 70% compared to other competitive engines in the light sport, ultra-light aircraft and the general aviation industry. BRP engineers have incorporated several technology enhancements. The fully redundant digital Engine Control Unit (ECU) offers a computer based electronic diagnostic system which makes it easier to diagnose and service the engine.

In low earth orbit satellite applications, spacecraft power is provided by photovoltaic cells and batteries. Unfortunately, use of batteries present difficulties due to their poor energy density, limited cycle lifetimes, reliability problems, and the difficulty in measuring the state of charge. Flywheel energy storage offers a viable alternative to overcome some of the limitations presented by batteries. FARE, Inc. has built a 50 Wh flywheel energy storage system. This system, called the Open Core Flywheel, is intended to be a prototype energy storage device for low earth orbit satellite applications. To date, the Open Core Flywheel has achieved a rotational speed of 26 krpm under digital control.

A series calculation methodology from the injector nozzle internal flow to the fuel spray was applied to investigate the internal flow and spray of a nozzle whose orifices distributed in different space layers. The nozzle internal flow calculation using an Eulerian three-fluid model and a cavitation model was performed. The needle valve movement during the injection period was taken into account in this calculation. The transient data of spatial distributions of velocity, turbulent kinetic energy, dissipation rate, void fraction rate, etc. at the nozzle exit were extracted. These output data were transferred to the spray calculation, in which a primary break-up model was applied to the Discrete Droplet Model (DDM). The calculation results were compared with the results of the measurement data of spray. Predicted spray morphology and penetration showed good agreement with the experiental data.

ANY aggregation of parts assembled to obtain a mechanical result is a series of compromises. The relative importance of the objectives governs the nature of the compromise. The major objectives to be considered in the design of airplane engines are (1) Reliability (2) Small weight per horsepower (3) Economy of fuel and oil consumption (4) Carburetion that permits of easy starting; maximum power through a range of 30 per cent of the speed range; and idling at one-quarter maximum speed without danger of stalling (5) Ability to deliver full power through a small speed range without excessive vibration (6) Complete local cylinder-cooling under conditions of high mean effective pressure (7) Compactness The automobile engine must have (1) Reliability (2) Silence (3) Carburetion that accomplishes proper and even firing in all cylinders under varying throttle conditions, through speeds covering more than 90 per cent of the speed range of the engine.

This paper documents the design and validation of a closed cycle propulsion system suitable for use on the Perseus A high altitude research aircraft. The atmospheric science community is expected to be the primary user of this aircraft with initial missions devoted to the study of ozone depletion and global warming. To date large amounts of funding are not available to the atmospheric science community, so to be useful, the aircraft must satisfy stringent cost and performance criteria. Among these, the aircraft has to be capable of carrying 50 kg of payload to altitudes of at least 25km, have a initial cost in the $1-2M range, be capable of launch from remote sites, and be available no later than 1994. These operational criteria set narrow boundaries for propulsion system cost, complexity, availability, reliability, and logistical support requirements.

In recent years, a tremendous interest has spawned towards adapting Lithium-Ion battery technology for aircraft applications. Lithium-Ion technology is already being used in some military aircraft (e.g., the F-22, F-35 and the B-2) and it has also been selected as original equipment for large commercial aircraft (e.g., the Airbus A380 and Boeing B787). The advantages of Lithium-Ion technology over Lead-Acid and Nickel-Cadmium technologies are higher specific energy (Wh/kg) and energy density (Wh/L), and longer cycle life. Saving weight is especially important in aircraft applications, because it can boost fuel economy and increase mission capability. Disadvantages of Lithium-Ion technology include higher initial cost, limited calendar/float life, inferior low temperature performance, and more severe safety hazards. This paper will present a direct comparison of a 24-Volt, 28Ah Lead-Acid and a 24-volt, 28Ah Lithium-Ion aircraft battery.

In designing large booster structures, a major area requiring extensive stress analysis is the discontinuous region, such as the skirt intersection, the sculptured joint, and the reinforced opening. This paper presents a computer solution of stresses and displacement in a typical skirt intersection consisting of (1) a variable-walled transition cylinder, (2) a skirt cylinder, (3) a spheroidal dome, and (4) an infinitely long cylinder. The solution of the variable-walled cylinder is accomplished by integrating numerically a fourth-order differential equation. From the computer analysis the theoretical stresses at the intersection of a typical large-diameter rocket motor case are obtained.

This paper develops a set of seven general equations which describe various portions of a standard engine performance chart. A regression analysis technique is then employed to evaluate the constants in these equations which identifies them to a particular engine. Computer programs which employ this technique are provided. A final program is provided which utilizes the equations to yield a value of brake horsepower for an input of any combination of RPM, manifold air pressure, air temperature, and pressure altitude.

In this study, the authors concluded that a super energy-efficient vehicle (SEEV) with fuel economy more than 100km/liter could be possible with the present technology level. The new environmentally-compatible vehicle was designed to mitigate urban warming, air pollution and CO2 emissions in the urban area. The authors evaluated optimal specifications of the new concept energy-efficient electric vehicle (EV) equipped with flywheel and photovoltaic (PV) cell and also reported the results of the running simulations for the proposed vehicle. The proposed SEEV will be very promising to mitigate urban and global warming, and toconserve fossil fuel consumption.

Proposed high altitude long endurance (HALE) unmanned aerial vehicle (UAV) concepts for solar powered aircraft indicate that energy storage devices will be required that significantly improve power, energy density, efficiency, and depth-of-discharge over state-of-the-art electrochemical (NiH2) batteries, without which these aircraft systems cannot become a reality. Flywheel energy storage systems offer the potential for making these systems concepts practical. However, current concepts for flywheel energy storage systems rely on energy conversion and power generation approaches that limit the available energy for aircraft use to near 60% of the fully charged capacity of the fly wheel, with efficiencies below 90%. With useable specific energy capacities below 50 Whr/kg, these systems are in capable of enabling solar-powered HALE UAV technology.

The authors review the requirements, describe some of the unusual design features and characteristics, and present the performance and weight data for the new McCulloch TSIR-5190 aircraft engine. This powerplant is a highly turbosupercharged, two-stroke cycle, direct fuel injection, liquid cooled, 5 cyl radial engine of 190 cu in. displacement. Maximum rated horsepower is 270 at 3600 rpm, and the brake specific fuel consumption, over the range from half-to full power, is below 0.5 lb/bhp-hr. The estimated “ready to fly” weight for the production engine is 365 lb. Some comparisons are made with currently available engines.

This paper is a review of the literature covering the history of the use of lubricants. The uses of oils derived from animals, vegetables and minerals are placed in perspective from ancient times to the Wright Brothers' flight in 1903. After that period, the discussion is confined largely to the lubrication of aircraft piston engines. The paper attempts to explain the preference for castor oil in European and British engines and the more general, but by no means exclusive, use of petroleum-based mineral oils in the United States. The British Air Ministry, in 1929, reached a decision to abandon castor oil due to availability and cost of petroleum-based oils. The simultaneous U.S. Army Air Corps recognition of the advantages of the very flat viscosity-temperature curve of Pennsylvania oils for hot running engines and for cold starting led to the world-wide use of these lubricating oils.

This Recommended Practice covers a means of determining the performance acceptability of new production or overhauled starters that will be used for cranking turbine engines and is intended for use where torque measuring equipment is not available or desirable. This method determines acceptability of the overall performance of the starter on a flywheel test stand, rather than the performance at specific speed conditions. It allows a slight variation of output torque outside specified limits, as long as the overall performance is up to standard.

The severe temperatures encountered in aircraft at speeds above Mach 3 have created a need for highly efficient use of the fuel supply on board the aircraft as a heat sink for the cooling system. Since the fuel temperature limitations and heat rejection characteristics of the present fixed displacement fuel pumps represent inefficiencies in the system, the use of higher efficiency variable displacement piston type fuel pumps is analyzed. The design of such a pump is shown to be practical and within the present state of the art. It is shown that the effect of the change on the fuel control system is moderate and requires no new or untried techniques.

A mean value based sizing and simulation model has been developed for use in the conceptual design and sizing of hydrogen fueled spark-ignition internal combustion engines (HICE) in the aerospace industry, here ‘mean value’ includes mean effective pressure (MEP), mean piston speed, mean specific power, etc. This model is developed since there is currently no such model readily available for this purpose. When sizing the HICE, statistical data and common practice for gasoline internal combustion engines (GICE) are used to obtain preliminary sizes of the HICE, such as total cylinder volume, bore and stroke; to capture the effect of low volumetric efficiency, the preliminary results are adjusted by a volumetric correction factor until the cycle parameters of HICE are reasonable. A non-dimensional combustion model with hydrogen as fuel is incorporated with existing GICE methods. With this combustion model, the high combustion temperature and high combustion pressure are captured.

A new all-metallic seal has been tested and produced by The B.F. Goodrich Co. This seal, which is adapted for rod or piston service, dynamic or static applications, has been operated successfully at temperatures from -65 to 560 F. The temperature range was limited only by the fluids used. The pressure test range extends to 35,000 psi, which is not a design limit. Break-out force can be adjusted with very low or no leakage of the fluids or gases. The concept is that of a blunt knife edge that forms the radial or axial edge of a flexible diaphragm.