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A 10 KWe dual-mode space power system concept has been identified which is based on INEL's Small Externally-fueled Heat Pipe Thermionic Reactor (SEHPTR) concept. This power system will enhance user capabilities by providing reliable electric power and by providing two propulsion systems; electric power for an arc-jet electric propulsion system and direct thrust by heating hydrogen propellant inside the reactor. The low thrust electric thrusters allow efficient station keeping and long-term maneuvering. The direct thrust capability can provide tens of pounds of thrust at a specific impulse of around 730 seconds for maneuvers that must be performed more rapidly. The direct thrust allows the nuclear power system to move a payload from Low Earth Orbit (LEO) to Geosynchronous Earth Orbit (GEO) in less than one month using approximately half the propellant of a cryogenic chemical stage.

A 500 hours endurance test was performed with a heavy-duty engine (Euro IV); MAN type D 0836 LFL 51 equipped with a PM-Kat®. As fuel 100% biodiesel was used that met the European specification EN 14214. The 500 hours endurance test included both the European stationary and transient cycle (ESC and ETC) as well as longer stationary phases. During the test, regulated emissions (carbon monoxide, nitrogen oxides, hydrocarbons and particulate matter), the particle number distribution and the aldehydes emission were continuously measured. For comparison, tests with fossil diesel fuel were performed before and after the endurance test. During the endurance test, the engine was failure-free for 500 hours with the biogenic fuel. There were almost no differences in specific fuel consumption during the test, but the average exhaust gas temperature increased by about 15°C over the time. Emissions changed only slightly during the test.

A hydrogen economy is an increasingly popular solution to lower global carbon dioxide emissions. Previous research has been focused on the economic conditions necessary for hydrogen to be cost competitive, which tends to neglect the effectiveness of greenhouse gas mitigation for the very solutions proposed. The holistic carbon footprint assessment of hydrogen production, distribution, and utilization methods, otherwise known as “well-to-wheels” carbon intensity, is critical to ensure the new hydrogen strategies proposed are effective in reducing global carbon emissions. When looking at these total carbon intensities, however, there is no single clear consensus regarding the pathway forward. When comparing the two fundamental technologies of steam methane reforming and electrolysis, there are different scenarios where either technology has a “greener” outcome.

As mission length and the number and complexity of payload experiments increase, so does the probability of thermodegradation contingencies (e.g. fire, chemical release and/or smoke from overheated components or burning materials), which could affect mission success. When a thermodegradation event occurs on board a spacecraft, potentially hazardous levels of toxic gases could be released into the internal atmosphere. Experiences on board the Space Shuttle have clearly demonstrated the possibility of small thermodegradation events occurring during even relatively short missions. This paper will describe the Combustion Products Analyzer (CPA), which is being developed under the direction of the Toxicology Laboratory at Johnson Space Center to provide necessary data on air quality in the Shuttle following a thermodegradation incident.

Both humans and onboard radiosensitive systems (electronics, materials, payloads and experiments) are exposed to the deleterious effects of the harsh space radiations found in the space environment. The purpose of this paper is to present the space radiation environment extended to deep space based on environment models for the moon, Mars, Jupiter, and Saturn and compare these radiation environments with the earth's radiation environment, which is used as a comparative baseline. The space radiation environment consists of high-energy protons and electrons that are magnetically “trapped” in planetary bodies that have an intrinsic magnetic field; this is the case for earth, Jupiter, and Saturn (the moon and Mars do not have a magnetic field). For the earth this region is called the “Van Allen belts,” and models of both the trapped protons (AP-8 model) and electrons (AE-8 model) have been developed.

Considering the rising cost and diminished availability of 100-octane, low-lead (100 LL) aviation gasoline, owners of aircraft certified for 100 LL may be forced to find an alternative fuel in the near future. This study proposed a blend of 200-proof anhydrous ethanol ($1.70 per gallon) and automotive gasoline ($1.15 per gallon) as a replacement for aviation gasoline ($1.90 per gallon). The research program included materials compatibility tests, Cooperative Fuel Research (CFR) engine tests, static thrust tests, and a flight test to determine the feasibility of such a blend as a fuel for an unmodified aircraft engine. Throughout all tests, blends burned as well as aviation gasoline. The static thrust tests indicated that a blend of 35% ethanol/65% automotive gasoline yielded the maximum thrust output. The materials tests revealed metals to be unaffected by contact with the blend fuel. Fibrous growths were discovered in the blend and in the automotive gasoline samples.

The BSTCA (Battery Section Thermal Control Assembly) is a module of the Columbus MTFF (Man Tended Free Flyer). Electrical power required during eclipse periods, is made available from six nickel hydrogen batteries. A sophisticated multi-radiator configuration, with a hybrid heat pipe network, has evolved. Autonomous control of the assembly heat rejection capability has been achieved by a integrated network of LTHP's (Liquid Trap Heat Pipes) and CCHP's (Constant Conductance Heat Pipes) under the control of a conventional HCU (Heater Control Unit). The process of design selection and verification is discussed, for the BSTCA, with a detailed LTHP component presentation.

Hydrogen has difficulties in handling in a fuel cell vehicle, and has a fault with taking a big space there. The authors have proposed a hydrogen generation system using ammonia as a liquid fuel for fuel-cell electric vehicles. Ammonia has an advantage not to emit greenhouse effect gases because it does not contain a carbon atom. Hydrogen content of ammonia is 17.6 wt% and hydrogen quantity per unit mass is large. Ammonia can be easily dissociated to hydrogen and nitrogen by heating. Therefore, ammonia is an attractive hydrogen supply source for fuel cell vehicles. The ammonia hydrogen generation system of this study consists of a vaporizer, a heat exchanger and a cracking reactor with a separator. Ammonia is heated with the heat exchanger and sent to the cracking reactor, after it is evaporated through the vaporizer from the liquid ammonia. The ammonia is cracked to hydrogen and nitrogen with an appropriate catalyst.

Heat pipes, loop heat pipes and capillary pumped loops are heat transfer devices driven by capillary forces with high-effectiveness & performance, offering high-reliability & flexibility in varying g-environments. They are suitable for spacecraft thermal control where the mass, volume, and power budgets are very limited. The Canadian Space Agency is developing loop heat pipe hardware aimed at understanding the thermal performance of two-phase heat transfer devices and in developing numerical simulation techniques using thermo-hydraulic mathematical models, to enable development of novel thermal control technologies. This loop heat pipe consists of a cylindrical evaporator, compensation chamber, condenser along with vapor and liquid lines, which can be easily assembled/disassembled for test purposes. This laboratory setup is especially designed to enable the visualization of fluid flow and phase change phenomena.

A mean value based sizing and simulation model has been developed for use in the conceptual design and sizing of hydrogen fueled spark-ignition internal combustion engines (HICE) in the aerospace industry, here ‘mean value’ includes mean effective pressure (MEP), mean piston speed, mean specific power, etc. This model is developed since there is currently no such model readily available for this purpose. When sizing the HICE, statistical data and common practice for gasoline internal combustion engines (GICE) are used to obtain preliminary sizes of the HICE, such as total cylinder volume, bore and stroke; to capture the effect of low volumetric efficiency, the preliminary results are adjusted by a volumetric correction factor until the cycle parameters of HICE are reasonable. A non-dimensional combustion model with hydrogen as fuel is incorporated with existing GICE methods. With this combustion model, the high combustion temperature and high combustion pressure are captured.

Bioregenerative systems for removal of gaseous contaminants are desired for long-term space missions to reduce the equivalent system mass of the air cleaning system. This paper describes an innovative design of a new biofiltration test lab for investigating the capability of biofiltration process for removal of ersatz multi-component gaseous streams representative of spacecraft contaminants released during long-term space travel. The lab setup allows a total of 24 bioreactors to receive identical inlet waste streams at stable contaminant concentrations via use of permeations ovens, needle valves, precision orifices, etc. A unique set of hardware including a Fourier Transform Infrared (FTIR) spectrometer, and a data acquisition and control system using LabVIEW™ software allows automatic, continuous, and real-time gas monitoring and data collection for the 24 bioreactors. This lab setup allows powerful factorial experimental design.

The carbothermal reduction of ilmenite and iron- bearing silicates are important in the manufacture of steel and perhaps for manufacture of oxygen on the moon. Oxygen recovery from ilmenite and iron silicates is of interest because of the abundance of such minerals on the lunar surface and the relative ease of their reductions. A novel carbothermal reduction process is developed for the reduction of these minerals. This presentation summarizes an experimental study of the carbothermal reduction of ilmenite and iron-bearing silicates at temperatures between 850°C and 1100°C. Extremely high reduction rates are observed and investigated for carbothermal reduction of ilmenite by using deposited carbon. These results are compared to previous kinetics studies with regards to the different activation energy values reported.

New environmental regulations all over the world encourage the use of alternatives to cadmium plating for corrosion-protection systems used on steels. Boeing patents are pending on a non-cyanide replacement zinc-nickel alloy electroplating process with superior properties, including low hydrogen embrittlement and good corrosion protection, for use on high-strength steels and other substrates. Another advantage of this process is low cost because conventional electroplating tank facilities can be used and waste treatment cost can be reduced. The feasibility of this zinc-nickel plating process has been successfully demonstrated in the laboratory and is scheduled for manufacturing scale-up during 1983.

The Naval Research Laboratory (NRL) and Johnson Controls Inc. (JCI) have joined together in a cooperative research and development effort to “space qualify” the JCI Common Pressure Vessel (CPV) Nickel Hydrogen (NiH2) battery. JCI is providing two (2) NiH2 batteries to NRL. One is for qualification tests and the second is for the flight experiment. NRL is responsible for the design, test and integration of the battery with an existing spacecraft electrical power system, launch of the battery with the host spacecraft, and providing data from the flight experiment. Since the intent of the experiment is to “space qualify” the JCI NiH2 CPV design, the battery will be “on-line” and fully charged during the launch of the host spacecraft. This paper will describe the NRL-JCI Cooperative Research and Development Agreement, the NiH2 CPV battery experiment design, and the qualification test program.

This paper presents a mathematical model of the vertical forces acting on an airship during vertical motion. The main effort is the definition of an airship model, which move only vertically by ballast, and buoyancy effects, with a much reduced energy consumption for take-off and landing operations. It has been considered a disc-shaped airship, which can operate using the open balloon airship architecture defined to operate safely with hydrogen. This architecture does not require internal ballonets, because of the connected increased fire dangers that they create even if vented. Several models of airship based on vertical forces have been presented in literature. They often consider only the US or International Standard Atmosphere models and they neglect effects of weather conditions. The latter are connected with the location and with the season.

An approximation method for evaluation of the caloric equations used in combustion chemistry simulations is described. The method is applied to generate the equations of specific heat, static enthalpy, and Gibb's free energy for fuel mixtures of interest to gas turbine engine manufacturers. Liquid-phase fuel properties are also derived. The fuels include JP-8, synthetic fuel, and two fuel blends consisting of a mixture of JP-8 and synthetic fuel. The complete set of fuel property equations for both phases are implemented into a computational fluid dynamics (CFD) flow solver database, and multi-phase, reacting flow simulations of a well-tested liquid-fueled combustor are performed. The simulations are a first step in understanding combustion system performance and operational issues when using alternate fuels, at practical engine operating conditions.

The Sabatier reactor is an exothermic, heterogeneous catalytic reactor that has the function of reducing carbon dioxide to methane and water vapor. Sabatier reactor operation is affected by gravity through the effects of buoyant forces. The buoyant forces affect the transfer of heat and can be significant in determining the temperatures of the various portions of the reactor. The temperatures then affect the fundamental processes such as the chemical reaction rate. This paper presents the results of zero “G” computer model simulations of Sabatier reactor operation. Groundbase experiments were made for various manned loadings under normal ambient and gravity (l-G) conditions and were correlated with normal gravity simulations. The zero “G” simulations show the reactor will run significantly hotter in a zero “G” environment if cooling air flow is not increased to compensate for the loss of natural convections.

The kinetics of the Sabatier methanation reaction, the reduction of carbon dioxide with hydrogen to methane and water, was investigated for 58 percent nickel on kieselguhr catalyst and 20 percent ruthenium on alumina catalyst. Differential rate data from an experimental program were correlated with a power function rate equation both for forward and reverse reactions. The kinetic parameters of activation energy, frequency rate constant and reaction order were determined for the rate equation. The values of these parameters were obtained from an Arrhenius plot of the experimental differential rate data. Also the carbon monoxide side reaction effect was measured and included in the correlation of parameters. The reaction was found to fit the rate equation experimentally within the temperature range 421°K, where the reaction effectively begins, to 800°K where the reaction rate drops and departs from the rate equation form.

The Diagnostics Tested Facility (DTF) at NASA's John C. Stennis Space Center (SSC) in Mississippi was designed to provide a testbed for development of rocket engine exhaust plume diagnostics instrumentation. A 1200-lb thrust liquid oxygen (LOX)/gaseous hydrogen (GH2) thruster is used as the plume source for experimentation and instrument development. Theoretical comparative studies have been performed with aero-thermodynamic codes to ensure that the DTF thruster (DTFT) has been optimized to produce a plume with pressure and temperature conditions as much like the plume of the Space Shuttle Main Engine (SSME) as possible. Operation of the DTFT is controlled by an icon-driven software program using a series of soft switches. Data acquisition is performed using the same software program. A number of plume diagnostics experiments have utilized the unique capabilities of the DTF.

Space exploration is the present inevitable challenge for researchers. Various theoretical propulsion concepts have been evolved over the past years for space missions. Their potential remains as a key factor for the spacecraft to travel deeper into space in a shorter mission duration. The propulsion concept UNIT is an integrated nuclear propulsion technique that provides high entry, descent and landing (EDL) performance in such short duration to conquer other galaxies. This paper describes the theoretical approach of the UNIT propulsion system in detail. UNIT produces the highest energy possible by consuming nuclear fuel and possess the highest potential that opens new opportunities for space exploration. The principle is that the neutrons from the fusion are deliberately allowed to induce fission. It uses National Ignition Facility's laser beam for inertial confinement fusion followed by utilizing the power from tubular solid fuel cell.