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Technical Paper

Attainment of High Thermal Efficiency and Near-zero Emissions by Optimizing Injected Spray Configuration in Direct Injection Hydrogen Engines

2019-12-19
2019-01-2306
The authors have previously proposed a plume ignition and combustion concept (i.e., PCC combustion), in which a hydrogen fuel is directly injected to the combustion chamber in the latter half of compression stroke and forms a richer mixture plume. By combusting the plume, both cooling losses and NOx formation are reduced. In this study, thermal efficiency was substantially improved and NOx formation was reduced with PCC combustion by optimizing such characteristics as direction and diameter of the jets in combination with combustion of lean mixture. Output power declined due to the lean mixture, however, was recovered by supercharging while keeping NOx emissions at the same level. Thermal efficiency was further improved by slightly re-optimizing the jet conditions.
Technical Paper

Characteristics of Electrode Poisoning by Carbon Monoxide and/or Hydrogen Sulfide in the Anode Feed of Polymer Electrolyte Fuel Cells as Analyzed by AC Impedance Spectroscopy

2004-03-08
2004-01-1467
The results of this study make clear the characteristics of electrode performance deterioration in terms of cell voltage reduction in polymer electrolyte fuel cells (PEFCs) caused by the presence of certain quantities of carbon monoxide and/or hydrogen sulfide in the anode feed. AC impedance measurements of the anode and cathode potentials revealed that both electrode potentials showed deterioration in the presence of each type of poisoning gas. This suggests that the poisoning gases permeated the electrolyte membrane and transferred to the cathode, causing performance deterioration by poisoning the catalyst. In addition, AC impedance measurements indicated that the presence of hydrogen sulfide in the anode feed increased the membrane impedance, thus implying some poisoning effect even on the electrolyte membrane.
Technical Paper

Characteristics of Mixture Formation in a Direct Injection SI Engine with Optimized In-Cylinder Swirl Air Motion

1999-03-01
1999-01-0505
This paper presents a study of mixture formation in the combustion chamber of a direct-injection SI engine. In-cylinder flow measurement was conducted using laser Doppler velocimetry (LDV) and particle image velocimetry (PIV), and visualization of fuel vapor behavior was done using laser-induced fluorescence (LIF). Further, fast response flame ionization detector (FID) was used to measure the hydrocarbon (HC) concentrations in the vicinity of the spark plug. Thereby mixture concentrations in the vicinity of the spark plug, within the mixture distribution observed using LIF, were quantified. Results revealed that an upward flow forms near the center of the cylinder in the latter half of the compression stroke and goes from the piston crown toward the cylinder head. This upward flow is caused by the synergistic effect of the swirl motion generated in the cylinder and the cylindrical bowl provided in the piston crown eccentrically to the central axis of the cylinder.
Technical Paper

Controlling Onset of Heat Release by Assisted Spark Ignition in Hydrogen HCCI Engine Supported by DME Supplement

2009-04-20
2009-01-1419
The results of our previous study showed that applying hydrogen (H2) to homogeneous charge compression ignition (HCCI) combustion with the assist of di-methyl ether (DME) as a supplement improved thermal efficiency compared with homogeneous hydrogen-fueled spark ignition (SI) combustion [1, 2]. As a general characteristic of HCCI combustion, however, stable engine operation is limited to a narrow region by the occurrence of misfiring and abrupt combustion like knocking. The onset of heat release is still not sufficiently controllable to achieve optimum engine performance. The objective of this study is to control the onset of the main heat release of hydrogen-fueled HCCI combustion by adopting spark ignition to assist autoignition. The results showed that improved thermal efficiency and reduced combustion fluctuation were achieved by attaining MBT operation with the support of spark ignition.
Technical Paper

Development Project of a Multi-cylinder DISI Hydrogen ICE System for Heavy Duty Vehicles

2010-10-25
2010-01-2175
The planned development of a hydrogen ICE system for trucks is one of the technological candidates for air pollution reduction and global warming prevention for the large-sized (heavy-duty) trucks supporting Japanese freightage. This project is the first to develop a DISI multi-cylinder hydrogen ICE system aimed at combining high power output and low NOx generation.
Technical Paper

Development of a New Compound Fuel and Fluorescent Tracer Combination for Use with Laser Induced Fluorescence

1995-10-01
952465
Laser induced fluorescence (LIF) is a useful method for visualizing the distribution of the air-fuel ratio in the combustion chamber. The way this method is applied mainly depends on the fluorescent tracer used, such as biacetyl, toluene, various aldehydes, fluoranthene or diethylketone, among others. Gasoline strongly absorbs light in the UV region, for example, at the 248-nm wavelength of broadband KrF excimer laser radiation. Therefore, when using this type of laser, iso-octane is employed as the fuel because it is transparent to 248-nm UV light. However, since the distillation curves of iso-octane and gasoline are different, it can be expected that their vaporization characteristics in the intake port and cylinder would also be different. The aim of this study was to find a better fuel for use with LIF at a broadband wavelength of 248 nm. Three tasks were undertaken in this study.
Journal Article

Efficiency and Emissions-Optimized Operating Strategy of a High-pressure Direct Injection Hydrogen Engine for Heavy-duty Trucks

2009-11-02
2009-01-2683
Hydrogen engines are required to provide high thermal efficiency and low nitrogen oxide (NOx) emissions. There are many possible combinations of injection pressure, injection timing, ignition timing, lambda and EGR rate that can be used in a direct-injection system for achieving such performance. In this study, several different combinations of injection and ignition timings were classified as possible combustion regimes, and experiments were conducted to make clear the differences in combustion conditions attributable to these timings. Lambda and the EGR rate were also evaluated for achieving the desired performance, and indicated thermal efficiency of over 45% was obtained at IMEP of 0.95 MPa. It was found that a hydrogen engine with a high-pressure direct-injection system has a high potential for improving thermal efficiency and reducing NOx emissions.
Technical Paper

Factors Limiting the Improvement in Thermal Efficiency of S. I. Engine at Higher Compression Ratio

1987-02-01
870548
An analysis of the factors that limit the improvement in thermal efficiency at higher compression ratios was performed with both thermodynamic calculation and experiment. The results showed that the major factors were cooling loss and unburned fuel. Both of these factors increase with smaller swept volume, larger S/V ratio combustion chamber, and lower engine speed and load. These effects explain the observation that thermal efficiency peaks at relatively low compression ratio.
Technical Paper

HCCI Combustion Characteristics of Hydrogen and Hydrogen-rich Natural Gas Reformate Supported by DME Supplement

2006-04-03
2006-01-0628
Hydrogen is expected to be a clean and energy-efficient fuel for the next generation of power sources because it is CO2-free and has excellent combustion characteristics. In this study, an attempt was made to apply Homogeneous Charge Compression Ignition (HCCI) combustion to hydrogen with the aim of achieving low oxides of nitrogen (NOx) emissions and high fuel economy with the assistance of the di-methyl-ether (DME) fuel supplement. As a result, HCCI combustion of hydrogen mixed with 25 vol% DME achieved approximately a 30% improvement in fuel economy compared with HCCI of pure DME and spark-ignited lean-burn combustion of pure hydrogen under almost zero NOx emissions and low hydrocarbon (HC) emissions. This is attributed to control of the combustion process to attain the optimum onset of combustion and to a reduction of cooling losses.
Technical Paper

Instantaneous Surface Temperature Measurement in Internal Combustion Engine Using Newly Developed Coaxial Type Thin-Film Temperature Sensor

2017-11-05
2017-32-0113
In order to establish standard method to evaluate cooling loss in combustion chamber of internal combustion engines based on measurement of instantaneous heat flux / wall temperature with higher response and accuracy than previously reported coaxial type thin-film temperature sensor by applying thin film fabrication technology based on PVD method (Physical Vapor Deposition method) which improved to realize higher responsiveness than the conventional sensor was developed by the authors, and it was confirmed that the sensor has sufficient durability in conditions in which the hydrogen jet and flame directly contacts surface of the sensor by thin-film material change. The influence of the improvement on the measurement accuracy was verified by numerical analysis including thermoproperty evaluation. In this report, the configuration of measurement system that can measure minute voltage from the sensor with low noise and high response is reported.
Technical Paper

Laser Shadowgraphic Analysis Of Knocking In S.I. Engine

1984-01-01
845001
High-speed laser shadowgraph cinematography synchronized with measurement of the pressure in the combustion chamber was employed in order to observe the location and magnitude of autoignition that causes cylinder gas oscillation. The use of a laser light source enabled the exposure time to be set at 0.8 microseconds with a high film speed of 30,000 f.p.s. . An image processing system was also used to determine the exact location of autoignited gases. The results clarified that the location of autoignition varied cycle-by-cycle. In some cycles it occurred in the vicinity of the cylinder wall, in some cycles it originated in the middle of the end gas and just in front of the propagating flame. It was also made clear that the occurrence of autoignition at a traceknock spark timing did not always bring about an oscillation in the chamber gases in case where the speed of the autoignited gas did not exceed a certain value.
Technical Paper

Modeling and Measurement on Evaporation Process of Multicomponent Fuels

2000-03-06
2000-01-0280
In previous multi-dimensional modeling on spray dynamics and vapor formation, single component fuel with pure substance has been analyzed to assess the mixture formation. Then it should be expected that the evaporation process could be performed for the multicomponent fuel such as actual Gasoline and Diesel gas oil. In this study, vapor-liquid equilibrium prediction was conducted for multicomponent fuels such as 3 and 10 components mixed solution with ideal solution analysis and non-ideal solution analysis. And the computation of distillation characteristics was conducted for the steady state fuel condition fuel condition to understand the evaporation process. As a result, calculated distillation characteristics are consistent well with experiment results. And the evaporation process of a multicomponent droplet in the combustion chamber has been calculated with the variation of ambient pressure and temperature.
Technical Paper

Numerical Simulation System for Analyzing Fuel Film Flow in Gasoline Engine

1993-03-01
930326
A new numerical simulation system has been developed which predicts flow behavior of fuel film formed on intake port and combustion chamber walls of gasoline engines. The system consists of a film flow model employing film thickness as a dependent variable, an air flow model, and a fuel spray model. The system can analyze fuel film flow formed on any arbitrary three-dimensional configuration. Fuel film flow formed under a condition of continuous intermittent fuel injection and steady-state air flow was calculated, and comparison with experimental data showed the system possessing ability of qualitative prediction.
Technical Paper

Optimization of Hydrogen Jet Configuration by Single Hole Nozzle and High Speed Laser Shadowgraphy in High Pressure Direct Injection Hydrogen Engines

2011-08-30
2011-01-2002
A new ignition-combustion concept named PCC (Plume Ignition Combustion Concept), which ignite rich mixture plume in the middle of injection period or right after injection of hydrogen is completed, is proposed by the authors in order to reduce NOx emissions in high engine load conditions with minimizing trade-offs on thermal efficiency. In this study fundamental requirements of hydrogen jet to optimize PCC are investigated by using single and multi-hole nozzle with a combination of high speed laser shadowgraphy to visualize propagating flame. As a result, it was infered that igniting the mixture plume in the middle of injection period with minimizing jet penetration to chamber wall is effective reducing NOx formation even further.
Technical Paper

Research and Development of a Hydrogen-Fueled Engine for Hybrid Electric Vehicles

2000-03-06
2000-01-0993
Hybrid electric vehicle with internal combustion engine fueled with hydrogen can be a competitor to the fuel cell electric vehicle that is thought to be the ultimately clean and efficient vehicle. The objective in this research is to pursue higher thermal efficiency and lower exhaust emissions in a hydrogen-fueled engine for the series type hybrid vehicle system. Influences of compression ratio, surface / volume ratio of combustion chamber, and boost pressure on thermal efficiency and exhaust emissions were analyzed. Results showed that reduction of the surface / volume ratio by increased cylinder bore was effective to improve indicated thermal efficiency, and it was possible to achieve 44% of indicated thermal efficiency. However, brake thermal efficiency resulted in 35.5%. It is considered that an improved mechanical efficiency by an optimized engine design could increase the brake thermal efficiency largely.
Technical Paper

Study of NOx Emissions Reduction Strategy for a Naturally Aspirated 4-Cylinder Direct Injection Hydrogen ICE

2010-10-25
2010-01-2163
Hydrogen engines are required to provide high thermal efficiency and low nitrogen oxide (NOX) emissions. There are many possible combinations of injection timing, ignition timing, lambda and EGR rate that can be used in a direct-injection system for achieving such performance. In this study, NOX emissions of natural aspirated 4 cylinders engine with management strategies involving the injection timing, ignition timing, lambda and the EGR rate were evaluated under a Japanese JE05 emissions test cycle. Finally, the paper projects the potential of direct injection hydrogen engine for obtaining high output power and attaining low NOX emissions of 0.7 g/kWh under the emission test cycle.
Journal Article

Summary and Progress of the Hydrogen ICE Truck Development Project

2009-06-15
2009-01-1922
A development project for a hydrogen internal combustion engine (ICE) system for trucks supporting Japanese freightage has been promoted as a candidate for use in future vehicles that meet ultra-low emission and anti-global warming targets. This project aims to develop a hydrogen ICE truck that can handle the same freight as existing trucks. The core development technologies for this project are a direct-injection (DI) hydrogen ICE system and a liquid hydrogen tank system which has a liquid hydrogen pump built-in. In the first phase of the project, efforts were made to develop the DI hydrogen ICE system. Over the past three years, the following results have been obtained: A high-pressure hydrogen gas direct injector developed for this project was applied to a single-cylinder hydrogen ICE and the indicated mean effective pressure (IMEP) corresponding to a power output of 147 kW in a 6-cylinder hydrogen ICE was confirmed.
Technical Paper

Turbulence and Cycle-by-Cycle Variation of Mean Velocity Generated by Swirl and Tumble Flow and Their Effects on Combustion

1995-02-01
950813
Combinations of swirl flow and tumble flow generated by 13 types of swirl control valve were tested by using both impulse steady flow rig and LDV. Comparison between the steady flow characteristics and the result of LDV measurement under motoring condition shows that tumble flow generates turbulence in combustion chamber more effectively than swirl flow does, and that swirling motion reduces the cycle by cycle variation of mean velocity in combustion chamber which tends to be generated by tumbling motion. Performance tests are also carried out under the condition of homogeneous charge. Tumble flow promotes the combustion speed more strongly than expected from its turbulence intensity measured by LDV. It is also shown that lean limit air fuel ratio does not have a strong relation with cycle variation of mean velocity but with turbulence intensity.
Technical Paper

Unsteady Three-Dimensional Computations of the Penetration Length and Mixing Process of Various Single High-Speed Gas Jets for Engines

2017-03-28
2017-01-0817
For various densities of gas jets including very light hydrogen and relatively heavy ones, the penetration length and diffusion process of a single high-speed gas fuel jet injected into air are computed by performing a large eddy simulation (LES) with fewer arbitrary constants applied for the unsteady three-dimensional compressible Navier-Stokes equation. In contrast, traditional ensemble models such as the Reynolds-averaged Navier-Stokes (RANS) equation have several arbitrary constants for fitting purposes. The cubic-interpolated pseudo-particle (CIP) method is employed for discretizing the nonlinear terms. Computations of single-component nitrogen and hydrogen jets were done under initial conditions of a fuel tank pressure of gas fuel = 10 MPa and back pressure of air = 3.5 MPa, i.e., the pressure level inside the combustion chamber after piston compression in the engine.
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