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Small diesel engines are a common primer for micro and mini-grid systems, which can supply affordable electricity to rural and remote areas, especially in developing countries. These diesel generators have no exhaust after-treatment system thus exhaust emissions are high. This paper investigates the potential of introducing simulated synthetic gas (syngas) to diesel in a small diesel engine to explore the opportunities of widening fuel choices and reducing emissions using a 5.7kW single cylinder direct injection diesel generator engine. Three different simulated syngas blends (with varying hydrogen content) were prepared to represent the typical syngas compositions produced from downdraft gasification and were injected into the air inlet. In-cylinder pressure, ignition delay, premixed combustion, combustion stability, specific energy consumption (SEC), and gaseous and particle emissions were measured at various power settings and mixing ratios.

Rape oil, as used in fresh cooking oil (FCO), and the methyl ester derived from waste cooking oil (WCOB100) were tested as 100% biofuels (B100) on a heavy duty DI diesel engine under steady state conditions. The exhaust emissions were measured and compared to those for conventional low sulphur (<50ppm) diesel fuel. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Euro2 Phaser Engine, fitted with an oxidation catalyst. The engine out gaseous emissions results for WCOB100 showed a large decrease in CO and HC emissions, but a small increase in NOx emissions compared to diesel. However, for FCO the CO and HC increased relative to WCOB100 and CO was higher than for diesel, indicating deterioration in fuel/air mixing. The particulate matter (PM) emissions for WCOB100 were similar to those for diesel at the 23kw condition, but greatly reduced at 47kw. The FCO produced higher engine out PM at both power conditions due to a higher volatile organic fraction (VOF).

An investigation was conducted into particulate PAH emissions from a heavy duty DI diesel engine using; a typical diesel fuel, 100% methyl ester derived from waste cooking oils, and 100% rapeseed oil supplied as fresh cooking oil. This study quantifies the particulate PAH levels emitted at two steady state load conditions, with comparison of the oxidation catalyst efficiency for the main species identified. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser engine, with emission compliance of EURO 2. Particulate samples were also analysed for VOF and carbon content. Both biofuels resulted in reductions in the most abundant particulate PAH species, particularly at the lower load condition. Larger species such as Benzo(a)anthracene, chrysene, benzo(b)fluoranthene and benzo (k)fluoranthene were detectable for all fuels upstream of the catalyst but were oxidized to near or below detection limits downstream of the catalyst.

This work investigates the effect of a multifunctional diesel fuel additive package used with RapeSeed Oil (RSO) as a fuel in a DI heavy duty diesel engine. The effects on fuel injectors’ cleanliness were assessed. The aim was to maintain combustion performance and preventing the deterioration of exhaust emissions associated with injector deposit build up. Two scenarios were investigated: the effect of deposit clean-up by a high dose of the additive package; and the effect of deposit prevention using a moderate dose of the additive package. Engine combustion performance and emissions were compared for each case against use of RSO without any additive. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, fitted with an oxidation catalyst and meeting the Euro II emissions limits. The tests were conducted under steady state conditions of 23kW and 47kW power output at an engine speed of 1500 rpm.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 2 emissions compliance single decker buses, fitted with Cummins 6 cylinder 8.3 litre turbocharged intercooled engines and coded as Bus 4063 and 4070. These vehicles had emissions characteristics that were significantly different, in spite of their similar age and total mileage. Bus 4063 showed an apparent deterioration on emissions with time while Bus 4070 showed a stabilised trend on emissions with time for their baseline tests without the recycler fitted. Comparison was made with the emissions on the same vehicles and engines with and without the on-line bypass oil recycler. Engine exhaust emissions were measured about every 2000 miles.

To maximize CO2 reduction, refined straight used cooking oils were used as a fuel in Heavy Goods Vehicles (HGVs) in this research. The fuel is called C2G Ultra Biofuel (C2G: Convert to Green Ltd) and is a fully renewable fuel made as a diesel replacement from processed used cooking oil, used directly in diesel engines specifically modified for this purpose. This is part of a large demonstration project involving ten 44-tonne trucks using C2G Ultra Biofuel as a fuel to partially replace standard diesel fuels. A dual fuel tank containing both diesel and C2G Ultra Biofuel and an on-board fuel blending system-Bioltec system was installed on each vehicle, which is able to heat the C2G Ultra Biofuel and automatically determine the required blending ratio of diesel and C2G Ultra Biofuel according to fuel temperature and engine load. The engine was started with diesel and then switched to C2G Ultra Biofuel under appropriate conditions.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 1 emissions compliance refuse trucks, fitted with Perkins Phazer 210Ti 6 litre turbocharged intercooled engines and coded as RT320 and RT321. These vehicles had lubricating oil deterioration and emissions characteristics that were significantly different, in spite of their similar age and total mileage. RT321 showed an apparent heavier black smoke than RT320. Comparison was made with the oil quality and fuel and lubricating oil consumption on the same vehicles and engines with and without the on-line bypass oil recycler. Engine oils were sampled and analysed about every 400 miles. Both vehicles started the test with an oil drain and fresh lubricating oil.

Mass weighted size distributions of particulate emissions as a function of oil age were investigated using a set of Anderson Impactors on an IDI passenger car engine test. This engine was fitted with an on-line bypass lubricating oil recycler aiming to extend the oil life, reduce fuel consumption and exhaust emissions. A stop start test cycle was used with a cold start each time and a typical cycle period of 2∼3 hours. The whole test was carried out for nearly 500 hours. The first 310 hours of testing were with the oil recycler fitted and thereafter the test continued with the oil recycler disconnected. The results show that 60∼80% of mass particulates were smaller than 1.1 μm in aerodynamic diameter with the oil recycler fitted and this percentage was reduced to 40∼60% after disconnection of the oil recycler. The changes in size distribution with oil age mainly happened in the size ranges of 1.1∼0.65 μm, 0.65∼0.43 μm and <0.43 μm.

Hydrogenated Vegetable Oil (HVO) diesel fuels have the potential to provide a reduced carbon footprint for diesel engines and reduce exhaust emissions. Therefore, it is a strong candidate for transport and diesel powered machines including electricity generators and other off-road machines. In this research, a waste cooking oil derived HVO diesel was investigated for its combustion and emission performance including ignition delays, size segregated particulate number emissions and gaseous emissions. The results were compared to the standard petroleum diesel. A EURO5 emission compliant three litre, direct injection, intercooled IVECO diesel engine equipped with EGR was used which has a maximum power output of 96kW. The engine was equipped with an integrated DOC and DPF aftertreatment system. Both the upstream and downstream of the aftertreatment emissions were measured. The tests were conducted at different RPM and loads at steady state conditions.

SYNOPSIS A method of cleaning the oil on line was investigated using a bypass fine particulate filter followed by an infra red heater to remove water and light diesel fractions in the oil. This was tested on a range of on road vehicles and a Ford 1.8 litre IDI passenger car engine on a test bed. Comparison was made with the oil quality on the same vehicles and engines without the on-line recycler. Test times were from 200 to 1500 hours of oil ageing and some of the tests showed that the oil quality was still good after 4 times the normal oil life. The results showed that the on line oil recycler cleaning system reduced the rate of fall of the TBN and rate of increase of the TAN. There was a very significant reduction in the soot in oil and the fuel dilution. There was also a consistent reduction in all the wear metals apart from copper and a decrease in the rate of reduction of oil additives. There was also measured on the Ford IDI engine a 5% reduced fuel consumption.

A Gas to liquid (GTL) fuel was investigated for its combustion and emission performance in an IVECO EURO5 DI diesel engine with a DOC (Diesel Oxidation Catalyst) and DPF (Diesel Particle Filter) installed. The composition of the GTL fuel was analyzed by GC-MS (gas chromatography-mass spectrometry) and showed the carbon distribution of 8-20. Selected physical properties such as density and distillation were measured. The GTL fuel was blended with standard fossil diesel fuel by ratios of diesel/GTL: 100/0, 70/30, 50/50, 30/70 and 0/100. The engine was equipped with a pressure transducer and crank angle encoder in one of its cylinders. The properties of ignition delay and maximum in-cylinder pressure were studied as a function of fraction of the GTL fuel. Particle emissions were measured using DMS500 particle size instrument at both upstream (engine out) and downstream of the DPF (DPF out) for particle number concentrations and size distribution from 5 nm to 1000 nm.

This paper presents the PN (Particle Number) and some gaseous emissions results from a group of SI (Spark Ignition) passenger cars including HEV (Hybrid Electric Vehicle), PFI (Port Fuel Injection) and GDI (Gasoline Direction Injection) vehicles. The PEMS (Portable Emission Measurement System) was used for on-board emission measurements. The vehicles were driven using the routes complying with the EU Real Driving Emissions (RDE) test procedures required in the European Commission Regulation (EU) 2016/427, i.e. starting in an urban driving mode and then continuing into a rural driving mode and ending with motorway driving mode part. The percentage of these three segments is approximately 33%, 33%, 33% respectively. The total test time was between 90 to 120 minutes. The vehicles’ driving parameters such as road speed, tailpipe exhaust temperatures and energy consumption were recorded and their correlations with emissions were investigated.

A 10W-50 G4 synthetic lubricating oil (EULUBE oil) was tested on a heavy duty DI diesel engine under two steady state conditions. The exhaust emissions were measured and compared to a 10W-30 CF semi-synthetic lubricating oil. The EULUBE oil contained the friction reduction additive to improve the fuel economy. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, with emission compliance of EURO 2, fitted with an oxidation catalyst. The exhaust samples were taken both upstream and downstream of the catalyst. Gaseous and particulates emissions were measured. Particulate size distribution was measured using ELPI and SMPS. The particulate samples were analysed for VOF, carbon and ash. A MEXA7100 gas analysis system was used for legislated gas analysis such as CO, CO2, NOx and total hydrocarbons. The results showed a significant reduction by synthetic lubricating oil in gaseous hydrocarbon emissions, total particulate mass, particulate carbon and ash.

A rapeseed methyl ester biodiesel RMEB100 was tested on a heavy duty DI diesel engine under steady state conditions. The combustion performance and exhaust emissions were measured and compared to a standard petroleum derived diesel fuel. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, with emission compliance of EURO 2, fitted with an oxidation catalyst. The exhaust samples were taken both upstream and downstream of the catalyst. Particulates were collected and analysed for VOF, carbon and ash. A MEXA7100 gas analysis system was used for legislated gas analysis such as CO, CO2, NOx and total hydrocarbons. A FTIR analysis system was deployed for gaseous hydrocarbon speciation, which is capable of speciating up to 65 species. The results showed a significant reduction in total particulate mass, particulate VOF, CO, THC and aldehydes when using RMEB100.

Two Ford IDI passenger car diesel engines, 1.6 and 1.8 litres, were tested over a 100 hour lube oil ageing period with engine out emission samples every 15 hours. The 1.6 litre engine was tested with 5% EGR and the 1.8 litre engine with 15% EGR. Comparison was also made with previous work using an older Petter AA1 engine. The three engines had different dependencies of particulate emissions on the lube oil age. The 1.6 litre engine increased the particulates from 1 to 2.5 g/kg of fuel, whereas the 1.8 litre engine first decreased the particulate emissions from 3 to 1 g/kg over 50 hours of oil age and then they increased to 2 g/kg at 100 hours. This was similar to the previous work on the Petter AA1 engine, where the emissions first decreased and then increased as the oil aged. For the 1.8 litre engine the lube oil fraction of the VOF was high with fresh oil and decreased with time for the first 50 hours and then remained steady.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 1 emissions compliance refuse trucks, fitted with Perkins Phazer 210Ti 6 litre turbocharged intercooled engines and coded as RT320 and RT321. These vehicles had emissions characteristics that were significantly different, in spite of their similar age and total mileage. RT321 showed an apparent heavier black smoke than RT320. Comparison was made with the emissions on the same vehicles and engines with and without the on-line bypass oil recycler. Engine exhaust emissions were measured about every 400 miles. Both vehicles started the test with an oil drain and fresh lubricating oil.

A method of cleaning diesel engine lubricating oil on-line was investigated using a bypass fine particulate filter followed by an infra-red heater to remove water vapour and light diesel fractions in the oil. The impact of this oil recycler on the gaseous and particulate emissions was investigated over a 300 hour oil age period. A Ford 1.8 litre IDI passenger car diesel engine was used with engine out emission sampled every 15-20 hours. The tests were carried out at 2500rpm (52% of the maximum speed) and 12.3 kW with 47 Nm load (43% of the maximum load and 29% of the maximum power). The EGR level at this condition was 15%. A stop start test cycle was used with a cold start each time and a typical test period of 2-3 hours. The results showed that the recycler had its greatest influence on emissions for fresh oil when there was a large reduction in particulate emissions due mainly to large reductions in the ash, carbon and unburned lubricating oil fractions.